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Product Introduction
The ABB SYN 5201a-Z,V277 3BHB006714R0277 Auto Single Channel Syn Device is a high-precision synchronization and timing control module designed for ABB drive and automation systems. This device provides automatic synchronization functionality for single-channel operation, ensuring accurate phase alignment, signal coordination, and timing management between control components, converters, and motor drives.
As part of ABB’s advanced SYN series, the SYN 5201-0271 integrates seamlessly with industrial drive control platforms, such as ABB’s ACS and DCS systems. It is primarily used in high-performance applications where precise timing and signal consistency are essential — including motor synchronization, excitation control, and power converter coordination. The device’s automatic synchronization capability minimizes manual calibration and enhances overall system efficiency.
The module is engineered for rugged industrial use, featuring strong signal isolation, advanced diagnostics, and wide compatibility with ABB synchronization buses and communication standards. Its compact design and low power consumption make it ideal for embedded and modular control architectures.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | SYN 5201a-Z,V277 |
| Part Number | 3BHB006714R0277 |
| Product Type | Auto Single Channel Synchronization Device |
| Input Voltage | 24 VDC ±10% |
| Power Consumption | 8 W typical |
| Synchronization Type | Automatic single-channel synchronization |
| Synchronization Accuracy | < 0.1 µs |
| Clock Frequency | 20 MHz internal reference |
| Signal Interfaces | Optical fiber, differential TTL, LVDS |
| Communication Ports | RS-485, CANopen, ABB Sync Bus |
| Input Channels | 1 isolated synchronization input |
| Output Channels | 1 synchronization output |
| Signal Isolation Voltage | 1500 VAC between input and logic circuits |
| Protection Features | Reverse polarity, overvoltage, short-circuit, ESD protection |
| Diagnostic Interface | LED indicators, serial communication diagnostics |
| Operating Temperature | -25°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Humidity Range | 5%–95% non-condensing |
| Cooling Method | Natural convection |
| Compliance Standards | CE, UL, IEC 61010-1, RoHS compliant |
| Mounting Method | Rack or panel mount |
| Material | Industrial-grade multilayer PCB with protective coating |
| Dimensions (H × W × D) | 226 × 171 × 220 mm |
| Weight | 4 kg |
Applications
The ABB SYN 5201a-Z,V277 3BHB006714R0277 is designed for a broad range of synchronization and timing control applications across industrial automation and power systems. Its high accuracy and single-channel automation make it suitable for environments requiring real-time timing coordination and minimal signal drift.
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Drive System Synchronization: Used for timing alignment between multiple ABB drive units to ensure simultaneous motor operation.
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Excitation Control Systems: Ensures accurate synchronization of generator excitation currents in power plants.
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Converter Coordination: Synchronizes the timing between input and output converters in power electronics systems.
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Process Automation: Coordinates signals across multiple PLCs or DCS nodes in process industries such as petrochemical, cement, and steel production.
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Marine and Offshore Applications: Provides reliable timing control for propulsion and auxiliary systems.
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Power Distribution Management: Maintains synchronization between distributed energy resources and main grid interfaces.
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Industrial Robotics: Ensures precise timing and phase coordination among robotic drives and control units.
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Testing and Calibration Systems: Provides consistent signal synchronization for automated test benches.
Product Advantages
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Automatic Synchronization: Simplifies configuration and calibration through built-in automatic signal synchronization algorithms.
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High Accuracy: Offers sub-microsecond timing precision, ensuring reliable coordination in multi-system environments.
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Strong Signal Isolation: Provides electrical isolation up to 1500 VAC between signal and logic circuits for noise immunity.
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Compact and Efficient: Small form factor ideal for space-limited installations without compromising performance.
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Robust Environmental Design: Operates efficiently across wide temperature and humidity ranges typical of industrial environments.
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Advanced Protection Mechanisms: Safeguards the system from electrical disturbances including overvoltage and polarity reversal.
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Versatile Communication Interfaces: Supports multiple protocols including RS-485, CAN, and ABB proprietary Sync Bus.
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Built-In Diagnostics: Integrated LED status indicators and serial diagnostics enable easy troubleshooting and monitoring.
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Low Power Consumption: Designed for energy-efficient performance with minimal heat generation.
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Seamless ABB Integration: Fully compatible with ABB’s automation, DCS, and drive systems for simple implementation.
FAQ
1. What is the primary function of the ABB SYN 5201a-Z,V277 synchronization device?
It provides automatic single-channel synchronization for ABB drive and automation systems, ensuring accurate timing and signal alignment.
2. Which ABB systems are compatible with the SYN SYN 5201a-Z,V277 module?
It integrates seamlessly with ABB ACS, DCS, and excitation control systems.
3. How does the device achieve precise synchronization accuracy?
The device uses an internal 20 MHz reference oscillator with adaptive phase correction algorithms to maintain high accuracy.
4. What communication interfaces are supported?
It supports RS-485, CANopen, and ABB Sync Bus for flexible integration with control networks.
5. Can the module operate in redundancy mode?
While primarily single-channel, it can be configured in a dual redundant setup using additional synchronization modules.
6. How is diagnostic information accessed?
Diagnostics can be monitored via LED indicators or through the serial communication interface for detailed system data.
7. Does the device provide electrical isolation between channels?
Yes, it features 1500 VAC isolation between signal and control layers for enhanced reliability.
8. Is the SYN 5201a-Z,V277 capable of synchronizing asynchronous drive systems?
Yes, it supports phase correction and signal timing adjustment to align asynchronous systems.
9. What protection mechanisms are built into the device?
It includes protection against overvoltage, reverse polarity, short-circuit, and electrostatic discharge (ESD).
10. How is the device updated or configured?
Configuration and firmware updates are performed via ABB maintenance software through the serial interface.
Related Models (Same Series or Function)
| Model | Description | Voltage | Communication Interface |
|---|---|---|---|
| SYN 5000A-Z 3BHB005122R0001 | Synchronization Interface Module | 24 VDC | RS-485 / Optical |
| SYN 5100a-Z, V0221 3BHB006717R0221 | Control Synchronization Device | 24 VDC | CAN / Optical |
| SYN 5200a-Z, V211 3BHB006713R0211 | Multi-channel Synchronization Controller | 24 VDC | RS-485 / CAN |
| SYN 5201-0271 3BHB006714R0277 | Auto Single Channel Synchronization Device | 24 VDC | RS-485 / CANopen |
| SYN 5300-Z 3BHB008113R0004 | Multi-drive Timing Synchronization Board | 24 VDC | ABB Sync Bus |
| SYN 5400A 3BHB009220R0021 | High-Speed Synchronization Processor | 24 VDC | Optical / CAN |
Popular ABB Models
| Model | Product Type | Voltage | Application |
|---|---|---|---|
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| S-097H 3BHB009885R0052 | Phase Module | 600 V | Drive synchronization |
| GC C960C 3BHB036579R0001 | Adapter Module | — | Interface and signal conversion |
| SYN 5200a-Z, V211 3BHB006713R0211 | Synchronization Device | 24 VDC | Timing and signal control |
| GVC700AE01 3BHB004027R0101 | Drive Control Board | — | Motion control and drive management |
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