Excellent PLC
| Company Information | ||||||||
| [email protected] | ||||||||
| Mobile | +8613666033393 | |||||||
| +8613666033393 | ||||||||
| 13666033393 | ||||||||
| Add | Room 1004, No. 62 Xiangxiu Li, Siming District, Xiamen City, Fujian Province, China | |||||||
Product Introduction
The ABB T60407-B4803-X010 3BHB004719R0001 Pulse Transformer is a high-precision component designed for signal transmission and isolation in high-power switching applications. This transformer plays a critical role in driving gate-controlled devices such as IGBTs and IGCTs by ensuring the reliable transfer of trigger pulses with minimal distortion and delay. It forms a vital link between the control electronics and the power semiconductor devices, maintaining electrical isolation while allowing precise timing and synchronization.
Manufactured with ABB’s rigorous quality standards, the T60407-B4803-X010 ensures high voltage insulation, low leakage inductance, and stable performance under extreme electrical and thermal stress. Its robust encapsulated design offers superior protection against mechanical vibration, humidity, and contamination, making it ideal for industrial and traction applications.
This pulse transformer is engineered to deliver excellent linearity and repeatability of the pulse shape, ensuring accurate gate control signals in medium- and high-voltage converter systems. ABB’s advanced winding technology and magnetic core materials contribute to its superior efficiency, low losses, and extended operational life.
Technical Specifications
| Parameter | Description |
|---|---|
| Product Model | ABB T60407-B4803-X010 3BHB004719R0001 |
| Product Type | Pulse Transformer |
| Primary Voltage (Nominal) | 15 V – 24 V |
| Secondary Voltage (Nominal) | 15 V – 24 V (depending on drive configuration) |
| Turns Ratio | 1:1 or customized (based on gate drive circuit) |
| Pulse Width Range | 0.1 µs – 50 µs |
| Max Peak Voltage Isolation | 6000 V RMS |
| Insulation Resistance | >1000 MΩ at 500 VDC |
| Leakage Inductance | ≤1.0 µH |
| Magnetizing Inductance | ≥2.5 mH |
| Rise Time (Tr) | ≤100 ns |
| Pulse Transmission Efficiency | ≥98% |
| Operating Frequency Range | DC to 100 kHz |
| Dielectric Strength | 7.5 kV peak (tested 1 min) |
| Operating Temperature Range | -40°C to +125°C |
| Storage Temperature Range | -55°C to +150°C |
| Mounting Type | PCB / chassis mountable |
| Insulation Material | Epoxy resin, reinforced for HV isolation |
| Core Material | High-permeability ferrite core |
| Housing Type | Fully encapsulated industrial-grade casing |
| Cooling Method | Natural air convection |
| Compliance Standards | IEC 61800, IEC 60664, RoHS Compliant |
| Dimensions (L × W × H) | 195 × 100 × 32 mm |
| Weight | 0.33 kg |
Product Applications
The ABB T60407-B4803-X010 Pulse Transformer is widely used in industrial power electronics systems requiring safe and efficient pulse transmission to control power semiconductor devices. It ensures galvanic isolation between the low-voltage control circuitry and high-voltage power stages, providing safe and precise triggering operations.
Key Application Areas:
-
IGBT and IGCT Gate Drive Circuits: Ensures stable and noise-free gate pulses for switching power semiconductor modules.
-
Medium Voltage Drives (MVDs): Provides isolation and pulse transmission between control and power stages.
-
HVDC and FACTS Systems: Used in converters and compensators for high-power grid transmission systems.
-
Inverters and Converters: Ideal for motor control, energy conversion, and regenerative drive systems.
-
Power Supplies: Serves in pulse generation and signal isolation in switched-mode power supplies (SMPS).
-
Traction and Railway Systems: Provides gate isolation in traction converters and electric locomotives.
-
Renewable Energy Systems: Applied in solar and wind turbine converters to ensure signal integrity and protection.
By maintaining high isolation voltage and low pulse distortion, the transformer enhances reliability and efficiency across all these applications.
Product Advantages
-
High Insulation Voltage: Offers robust isolation up to 6 kV RMS between primary and secondary windings.
-
Low Leakage Inductance: Ensures sharp, undistorted pulses for precise gate control.
-
High Efficiency: Transfers pulse energy with over 98% efficiency, reducing control losses.
-
Fast Response Time: Delivers high-speed pulse transmission with minimal propagation delay.
-
Compact and Durable Design: Compact epoxy-sealed housing resists vibration, humidity, and dust.
-
Excellent Linearity: Provides accurate pulse reproduction even under varying load conditions.
-
Thermal Stability: Maintains performance under wide temperature variations.
-
Long-Term Reliability: ABB’s manufacturing quality ensures consistent performance throughout operational life.
-
Wide Frequency Range: Supports pulse frequencies up to 100 kHz, suitable for modern fast-switching systems.
-
Ease of Integration: Compatible with various ABB drive and converter platforms for flexible application.
FAQ
-
What is the function of the ABB T60407-B4803-X010 Pulse Transformer?
It transfers control pulses to semiconductor devices (like IGBTs or IGCTs) while providing electrical isolation between control and power circuits. -
What is the maximum isolation voltage of this transformer?
The device provides up to 6000 V RMS isolation between primary and secondary windings. -
Can the transformer handle fast switching signals?
Yes, it supports pulse rise times as low as 100 ns, suitable for fast-switching semiconductor devices. -
What type of core material is used in this pulse transformer?
It uses a high-permeability ferrite core optimized for high-frequency performance. -
Is the transformer suitable for gate drive circuits of IGBTs?
Yes, it is specifically designed for IGBT and IGCT gate drive applications. -
What is the typical turns ratio of the T60407-B4803-X010?
The standard version uses a 1:1 turns ratio, but customized ratios are available for specific applications. -
What is the insulation resistance value of the transformer?
The insulation resistance exceeds 1000 MΩ when measured at 500 VDC. -
Can this transformer be mounted on a PCB?
Yes, it is suitable for both PCB and chassis mounting configurations. -
What is the typical efficiency of pulse transmission?
The transformer achieves up to 98% pulse transfer efficiency with minimal distortion. -
What are the main standards that this transformer complies with?
It meets IEC 61800 and IEC 60664 standards and is RoHS compliant for environmental safety.
Related Models (Same Series or Similar Type)
| Model | Description | Isolation Voltage | Core Material |
|---|---|---|---|
| ABB T60407-B4802-X010 | Pulse Transformer for Gate Drive | 5 kV RMS | Ferrite |
| ABB T60407-B4804-X010 | High-Performance Pulse Transformer | 6.5 kV RMS | Ferrite |
| ABB T60407-B4805-X010 | Compact Pulse Transformer | 4.5 kV RMS | Amorphous Core |
| ABB T60407-B4806-X010 | High Isolation Transformer | 7 kV RMS | Ferrite |
| ABB T60407-B4807-X010 | Fast Switching Pulse Transformer | 6 kV RMS | Ferrite |
| ABB T60407-B4808-X010 | Industrial Pulse Transformer | 5.5 kV RMS | Ferrite |
Popular Models from the Same Brand
| Model | Product Type | Description | Voltage Rating |
|---|---|---|---|
| ABB 5SHX0445D0001 | IGCT Module | High-power integrated gate-commutated thyristor | 4500 V |
| ABB 5SDF0860H0003 | Diode | High-current fast recovery diode | 3600 V |
| ABB CI873K01 | Communication Module | Industrial Ethernet interface for AC800M | 24 VDC |
| ABB SDCS-KU2002 | Control Board | Varistor and signal conditioning board | 24 VDC |
| ABB UNS0880A-P,V2 | Interface Board | Process control and communication interface | 5 VDC |
| ABB KU C720 AE01 | Power Supply Board | Power regulation and DC distribution module | 24 VDC |
