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Product Introduction
The ABB TK566 3BSE012153R1 is a precision-engineered interconnector designed for seamless integration within ABB’s 800xA and Advant Controller systems. It serves as a high-reliability interface component, enabling modular connection and signal routing between I/O modules, base units, communication boards, and redundant architecture components.
The TK566 ensures mechanical stability and electrical integrity across inter-module communication, particularly in systems that rely on high-speed data synchronization or system redundancy. Its ruggedized structure, optimized for industrial use, makes it an indispensable component for building scalable and fail-safe automation infrastructure.
Product Specifications
| Parameter | Description |
|---|---|
| Product Name | TK566 Interconnector |
| Part Number | 3BSE012153R1 |
| Function | Interconnector between modules in 800xA/Advant system |
| Compatibility | AC 800M, Advant Controller, S800 I/O |
| Mounting Type | Pluggable, module-to-module |
| Material | Industrial-grade thermoplastic and copper alloy contacts |
| Insulation Resistance | >100 MΩ |
| Voltage Rating | Up to 50 VDC |
| Current Rating | Up to 1 A per contact |
| Contact Type | Multi-pin gold-plated spring or socket contacts |
| Contact Resistance | ≤20 mΩ |
| Operating Temperature | –25°C to +70°C |
| Storage Temperature | –40°C to +85°C |
| Protection Class | IP20 |
| Dimensions (W×H×D) | 234 x 31.5 x 103.5 mm |
| Weight | 0.18 kg |
| Certifications | CE, RoHS compliant |
Product Applications
The TK566 interconnector is designed for use in ABB’s modular automation systems, where efficient and reliable signal transfer between hardware components is critical. Typical applications include:
-
Process Automation Systems
Used in distributed control systems for secure connections between CPUs, I/O units, and communication interfaces. -
Redundant Architecture Systems
Facilitates failover and synchronization between redundant controllers or I/O modules. -
Power Generation & Utilities
Integrates I/O modules in turbine control, substation automation, and grid control systems. -
Chemical & Petrochemical Plants
Ensures reliable modular connections in hazardous environments using explosion-proof enclosures. -
Factory and Machine Automation
Used in PLC racks and modular panels to interconnect I/O and logic modules efficiently.
Product Advantages
-
High Reliability in Industrial Environments
Designed to maintain low-resistance contact even under vibration, temperature changes, or humidity. -
Compact and Modular Design
Optimized for minimal panel space usage, enabling dense system configurations. -
Electrical Integrity and Safety
Offers low contact resistance and high insulation resistance, reducing signal loss or interference. -
Ease of Installation
Plug-and-play design supports quick maintenance, replacements, and system expansions. -
System Compatibility
Fully compatible with ABB 800xA systems and integrates with I/O and control module backplanes. -
Cost-Effective Solution
Reduces cabling needs, simplifies wiring, and improves long-term reliability. -
Thermally Stable Materials
Operates safely across wide temperature ranges common in industrial automation. -
Gold-Plated Contacts
Ensures long-lasting conductivity with minimal wear or corrosion. -
Supports Redundancy Configurations
Ideal for mission-critical installations requiring uninterrupted communication between modules. -
Certifications for Industrial Use
CE and RoHS compliance ensures adherence to global safety and environmental standards.
Frequently Asked Questions (FAQ)
-
What does the ABB TK566 do?
It acts as an interconnector between ABB automation modules for signal and power continuity. -
Is TK566 compatible with all ABB modules?
It is designed specifically for AC 800M and Advant Controller series systems. -
Does this interconnector require configuration?
No, it is a passive hardware component and does not require configuration. -
Can I use this connector outside ABB systems?
It is optimized for ABB hardware and not certified for third-party systems. -
What type of contacts does it use?
Gold-plated multi-pin spring/socket contacts to ensure low resistance and durability. -
How many times can I connect/disconnect it before it wears out?
It is rated for multiple insertions, typically over 200 mating cycles. -
Can it be used in outdoor enclosures?
It is IP20 rated and must be housed in a protected industrial enclosure. -
What’s the current and voltage rating of the TK566?
It supports up to 50 VDC and 1 A per contact. -
Does ABB provide replacement parts for TK566?
Yes, it is available as a standard spare part within ABB’s automation inventory. -
Can this interconnector support hot-swap modules?
While it physically connects hot-swappable modules, the system must support hot-swap logic.
Related Models (Same Series or Functionally Related)
| Model | Function | Compatibility | Notes |
|---|---|---|---|
| TB820 | ModuleBus Cluster Modem | AC 800M / 800xA | Connects I/O clusters in point-to-point |
| TC512 | Twisted Pair Modem | AC 800M / Advant | Supports long-distance communication |
| TK551 | Interconnector (Compact Variant) | AC 800M | Slim version of TK566 |
| CI860 | ModuleBus Communication Interface | AC 800M | Connects I/O modules with controller |
| TU830V1 | Base Terminal Unit | S800 I/O | Terminal for DIN mounting |
| TB810 | ModuleBus Terminator | AC 800M | Ends communication bus segment |
Popular ABB Models (Same Brand)
| Model | Function | System | Highlights |
|---|---|---|---|
| PM864AK01 | Controller Module | AC 800M / 800xA | Redundant CPU support, high-performance |
| DI810 | Digital Input Module | 800xA | 16-channel, 24 VDC |
| DO810 | Digital Output Module | 800xA | 16-channel, sink/source output |
| AI810 | Analog Input Module | 800xA | 8-channel, 4–20 mA analog signals |
| AO810V2 | Analog Output Module | 800xA | 8-channel, 4–20 mA output with diagnostics |
| CI854AK01 | PROFIBUS Interface Module | 800xA | Supports DP Master/Slave configurations |
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