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Product Introduction
The ABB TP851 3BSE018118R1 Baseplate is a high-performance backplane base unit designed specifically for the ABB AC 800M and S800 I/O automation platforms. This modular baseplate plays a critical role in ensuring reliable mechanical support and optimal electrical interfacing for various control system components. It is engineered to support the installation of key automation modules, enabling communication, power distribution, and signal integrity across distributed systems.
This model is particularly valued in industrial sectors that demand high reliability, modular scalability, and compliance with rigorous safety and environmental standards. The TP851 provides standardized, easy-to-integrate mounting solutions for high-density installations, whether used in new projects or system retrofits.
Product Specifications
Parameter | Details |
---|---|
Model | TP851 |
Part Number | 3BSE018118R1 |
Product Type | Baseplate / Backplane |
System Compatibility | ABB AC 800M, S800 I/O, 800xA systems |
Material | Reinforced industrial-grade steel, powder-coated |
Mounting Type | Panel or DIN rail mounting |
Number of Slots | Typically supports 4–8 module positions depending on configuration |
Module Support | Controller modules, I/O modules, communication interfaces |
Operating Temperature | –20°C to +60°C |
Storage Temperature | –40°C to +70°C |
Humidity Range | 5% to 95% RH, non-condensing |
Protection Class | IP20 |
Certifications | CE, RoHS, ATEX Zone 2 (when integrated in certified assemblies) |
Dimensions (W×H×D) | 22 x 124 x 126 mm |
Weight | 0.1 kg |
Product Applications
The TP851 baseplate is widely implemented across industries that rely on ABB’s distributed control systems and modular automation platforms. Key application areas include:
-
Process Control Systems
Provides foundational support for AC 800M modules in chemical, oil & gas, and power plants. -
Industrial Manufacturing
Integrated into factory automation panels for controlling conveyor systems, robotics, and machinery. -
Power Generation & Utilities
Used in control rooms and substations to host I/O and communication modules securely. -
Metals & Mining Automation
Installed in harsh environments to ensure module integrity under heavy mechanical and electrical stress. -
Marine and Offshore Applications
Where high resistance to environmental factors and modularity is essential.
Product Advantages
-
High Mechanical Stability
Constructed from robust, powder-coated steel, ensuring long-term durability and resistance to mechanical stress. -
Modular Scalability
Supports seamless addition or replacement of modules, simplifying upgrades and system expansion. -
Precise Module Alignment
Built-in guide rails and locking mechanisms ensure proper connection interfaces between modules. -
Thermal and Electrical Integrity
Optimized design ensures proper heat dissipation and clean signal transmission. -
Space-Efficient Layout
Compact size with high module density support for efficient cabinet and rack utilization. -
Reduced Maintenance Effort
Enables easy inspection, cleaning, and replacement of modules with minimal downtime. -
Wide Environmental Tolerance
Operates reliably in both climate-controlled control rooms and more demanding field conditions. -
Standards Compliant
Certified to CE and RoHS requirements; suitable for use in safety-rated systems when integrated properly. -
Backplane Power Distribution
Designed to distribute module power efficiently across connected components. -
Versatile Integration
Compatible with various ABB controller, interface, and communication modules.
Frequently Asked Questions (FAQ)
-
What is the function of the TP851 baseplate in ABB control systems?
The TP851 serves as a backplane for mounting and electrically interconnecting control and I/O modules in AC 800M and S800 I/O systems. -
Can TP851 be used in hazardous environments such as ATEX zones?
Yes, it is suitable for ATEX Zone 2 environments when installed as part of a certified system, though the baseplate itself is not independently certified. -
How many modules can TP851 accommodate?
Depending on system design and module sizes, it typically supports between 4 to 8 modules. -
What is the difference between TP830 and TP851?
TP851 is a newer, more flexible variant with improved support for module alignment, cable routing, and environmental resistance, while TP830 is suited for more basic setups. -
Is this baseplate backward compatible with older ABB modules?
It is compatible with most existing S800 and AC 800M modules, but users should verify module fitment before integration. -
Can it be mounted horizontally or vertically?
Yes, the TP851 can be installed both horizontally and vertically depending on panel design and ventilation requirements. -
What kind of maintenance is required for the TP851?
Minimal maintenance is needed. Periodic inspection for dust buildup and mechanical integrity is sufficient in most environments. -
Does it provide integrated diagnostics?
The baseplate itself does not provide diagnostics, but modules mounted on it may include status LEDs or diagnostics depending on model. -
How do I ground the baseplate correctly?
Grounding is typically achieved through panel mounting or using designated grounding terminals in the cabinet design. -
Can TP851 be used in redundant controller configurations?
Yes, it supports redundancy when used with compatible ABB controller modules and system designs.
Recommended Related Models (Same Series or Functionally Similar)
Model | Function | System Compatibility | Notes |
---|---|---|---|
TP830 | Baseplate | AC 800M / 800xA | Compact baseplate for limited module setups |
TP820 | Baseplate | S800 I/O | Space-saving design for small cabinets |
TP831 | Baseplate with enhanced airflow | AC 800M | Optimized cooling for high-density systems |
TU830V1 | Terminal Unit | S800 I/O | DIN rail mountable terminal base |
TU810 | Terminal Unit | S800 I/O | Compact version for field wiring |
TK566 | Interconnector | AC 800M | Links I/O modules and provides signal path |
Popular ABB Modules (Same Brand – High Demand)
Model | Function | System | Key Feature |
---|---|---|---|
PM864AK01 | CPU/Controller Module | AC 800M | High-speed processing and redundancy capabilities |
DI810 | Digital Input Module | 800xA | 16-channel, 24VDC input |
AI810 | Analog Input Module | 800xA | 8-channel, 4-20 mA input with HART compatibility |
DO810 | Digital Output Module | 800xA | 16-channel transistor output |
AO810V2 | Analog Output Module | 800xA | 8-channel analog with diagnostic features |
CI854AK01 | Communication Interface (Profibus) | 800xA | PROFIBUS DP master/slave support |