Excellent PLC
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Product Introduction
The ABB TP854 3BSE025349R1 Baseplate is an industrial-grade mounting base designed to host and interface automation control modules within ABB’s renowned 800xA System. Functioning as a foundational hardware component, the TP854 facilitates the physical and electrical integration of S800 I/O modules in distributed control systems. With robust build quality and reliable electrical interfacing, it ensures streamlined module connectivity, optimized system layout, and secure mounting, all of which are critical for harsh industrial environments where performance and reliability cannot be compromised.
The TP854 Baseplate is often employed in redundant or high-availability configurations and supports both vertical and horizontal mounting, allowing flexibility in cabinet designs. This baseplate is instrumental in housing the Communication Interface CI854, which is used for PROFIBUS DP communication, aligning the module seamlessly into the plant’s DCS architecture.
Product Specifications
| Parameter | Details |
|---|---|
| Product Name | TP854 Baseplate |
| Part Number | 3BSE025349R1 |
| System Compatibility | ABB 800xA System, S800 I/O Modules |
| Module Support | CI854K01 Communication Interface |
| Bus Interface | PROFIBUS DP |
| Mounting Type | DIN Rail or direct cabinet mounting |
| Connectors | Field terminals, I/O connectors |
| Operating Temperature | -25°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Humidity | 5% to 95% non-condensing |
| Vibration Resistance | IEC 60068-2-6 |
| Shock Resistance | IEC 60068-2-27 |
| Ingress Protection | IP20 |
| Material | Industrial-grade reinforced plastic |
| Color | Black / Dark Grey |
| Dimensions (L×W×H) | 216 x 49.5 x 72 mm |
| Weight | 0.234 kg |
| Certifications | CE, RoHS, UL, cUL, ATEX (as applicable) |
| Warranty | Typically 1–2 years depending on vendor policy |
Applications
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Process Automation Systems: Widely used in oil & gas, chemicals, water treatment, and power generation for hosting S800 I/O modules in the ABB 800xA system.
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Factory Automation: Used for integrating complex I/O modules with centralized or distributed control architectures.
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DCS Networks: Provides structured layout for control modules communicating via PROFIBUS DP, ensuring consistent signal flow and easy maintenance.
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Redundant Systems: Supports the physical arrangement of redundant communication modules, enhancing system fault tolerance.
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Cabinet Integration: Ideal for panel builders and system integrators needing modular, easy-to-install I/O baseplates.
Product Advantages
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Robust and Industrial-Ready Design: Built to endure tough industrial environments, including high vibration and wide temperature ranges.
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Plug-and-Play Integration: Supports fast deployment of I/O modules and CI interfaces with minimal manual wiring.
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System Compatibility: Seamlessly integrates into ABB’s 800xA system, promoting long-term system expansion and upgrade flexibility.
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Space Efficiency: Slimline form factor allows optimal use of control cabinet space.
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Electrical Safety: Designed with proper grounding and shielding to prevent signal interference and ensure safe operation.
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Ease of Maintenance: Modules can be replaced or maintained without disturbing the entire setup.
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Reduced Downtime: Supports hot swapping of modules in certain configurations, minimizing process interruption.
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Compliance & Certification: Meets international industrial standards for safety, reliability, and electromagnetic compatibility.
Frequently Asked Questions (FAQ)
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What is the main purpose of the ABB TP854 baseplate?
It’s mainly used to securely mount ABB control modules inside cabinets, keeping everything stable and properly aligned. -
Can I use this baseplate outdoors?
It’s designed for indoor use. If you want to use it outdoors, you’ll need a protective enclosure to keep it safe from weather. -
How difficult is it to install this baseplate?
Installation is pretty straightforward. It uses screws or clips, and if you follow the manual, it shouldn’t take long. -
Will the baseplate hold up if there’s vibration?
Yes, it’s sturdy enough for most industrial environments, but if you have really strong vibrations, you might want extra cushioning. -
Does this baseplate need any special maintenance?
Not really. Just check it occasionally for rust or loose screws and clean any dust build-up. -
Is this baseplate compatible with all ABB modules?
It works with ABB modules designed for the TP854 system. For other models, you should check compatibility first. -
How heavy can the modules be that I mount on this baseplate?
Typically, it supports modules up to around 5 kilograms without any problems. -
Does the baseplate help with grounding the modules?
Yes, it provides grounding points to ensure electrical safety and system reliability. -
What is the weight of the baseplate?
216 x 49.5 x 72 mm. -
What is the size of the baseplate?
0.234 kg.
Related or Same-Series ABB Models
| Model Number | Description | System | Weight | Dimensions (mm) |
|---|---|---|---|---|
| CI854AK01 | PROFIBUS-DP Interface Module | 800xA / S800 I/O | 0.18 kg | 35 × 120 × 150 |
| TB856 3BSE066490R1 | Mounting Baseplate for CI modules | 800xA | 0.46 kg | 285 × 110 × 50 |
| TU810V1 3BSE013230R1 | I/O Termination Unit 16 channels | S800 I/O | 0.39 kg | 275 × 100 × 45 |
| TU830V1 | Extended termination unit | S800 I/O | 0.52 kg | 300 × 110 × 50 |
| TU842 | Redundant I/O Termination Unit | S800 I/O | 0.51 kg | 290 × 105 × 45 |
| TP857 3BSE066491R1 | Baseplate for CI857 Module (PROFINET) | 800xA | 0.48 kg | 275 × 115 × 45 |
Popular ABB Automation Models
| Model Number | Description | Function | Weight | Dimensions (mm) |
|---|---|---|---|---|
| AC800M PM864AK01 | High-performance CPU module | Control Processor | 0.95 kg | 180 × 130 × 80 |
| CI854AK01 | PROFIBUS DP Communication Interface Module | Communication Interface | 0.18 kg | 35 × 120 × 150 |
| AI810 3BSE008516R1 | Analog Input Module (8 ch, 0–20 mA) | Input Module | 0.21 kg | 120 × 100 × 40 |
| AO810V2 | Analog Output Module (8 ch) | Output Module | 0.22 kg | 130 × 105 × 40 |
| DI840 3BSE020836R1 | Digital Input Module (24 VDC) | Digital Input | 0.24 kg | 125 × 100 × 45 |
| DO840 3BSE020838R1 | Digital Output Module (24 VDC) | Digital Output | 0.26 kg | 125 × 100 × 45 |
