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Product Introduction
The Bently Nevada 3500/40-03-01 Proximitor Monitor is a high-accuracy dual-channel monitoring module designed as part of the Bently Nevada 3500 Machinery Protection System. This advanced unit continuously measures and processes proximity probe signals to detect critical parameters such as shaft vibration, thrust position, and radial displacement in rotating machinery.
The 3500/40-03-01 integrates advanced electronic filtering and conditioning circuits that convert probe voltage signals into precise engineering units, allowing real-time monitoring of equipment condition. With its dual independent input channels, each can be configured separately, enabling flexible monitoring setups for various machine types like turbines, compressors, motors, and pumps.
This monitor is fully compatible with Bently Nevada’s 3300 and 3300 XL proximity probe systems, ensuring standardized integration across industrial assets. It is widely recognized for its exceptional reliability, high sensitivity, and fast response, providing critical insights into machinery health for predictive maintenance and protection.
Technical Specifications
| Parameter | Description |
|---|---|
| Model Number | 3500/40-03-01 |
| Product Type | Dual Channel Proximitor Monitor |
| Input Channels | Two independent channels |
| Measurement Parameters | Radial vibration, Thrust position, Differential expansion |
| Input Signal Type | Bently Nevada proximity probe and Proximitor sensor system |
| Compatible Transducers | 3300, 3300 XL, and 3309 proximity systems |
| Sensitivity | 200 mV/mil (7.87 mV/μm) nominal |
| Amplitude Accuracy | ±0.25% of full-scale output |
| Phase Accuracy | ±0.5° nominal |
| Frequency Range | 0.5 Hz to 10 kHz (-3 dB) |
| Alarm Levels | Dual per channel (Alert and Danger) |
| Alarm Integration | Works with 3500/32M and 3500/33M relay modules |
| Dynamic Signal Output | Buffered via front BNC connectors |
| Transducer Power Supply | -24 VDC bias voltage |
| Output Signal | 4–20 mA proportional to measured value |
| Communication | Configured via 3500 Rack Configuration Software |
| Power Supply | 24 VDC (from rack backplane) |
| Power Consumption | 6.5 W typical |
| Operating Temperature | -30°C to +65°C |
| Storage Temperature | -40°C to +85°C |
| Humidity | Up to 95% non-condensing |
| EMC Compliance | IEC 61326, EN 61000-6-2/6-4 |
| Shock Resistance | 30 g, 11 ms half-sine |
| Vibration Resistance | 5–2000 Hz, 0.3 mm peak displacement |
| Mounting Type | Rack-mounted (one slot in 3500 system) |
| Dimensions (W × H × D) | 241.3 x 24.4 x 241.8 mm |
| Weight | 0.91 kg |
| Certifications | CE, CSA, ATEX, IECEx compliant |
Product Applications
The Bently Nevada 3500/40-03-01 Proximitor Monitor serves as a critical component in machinery protection and performance optimization systems. It provides accurate, real-time monitoring of shaft behavior, allowing early fault detection and prevention of unplanned downtime.
Key Application Areas:
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Steam and Gas Turbines: Detects shaft vibration, thrust wear, and eccentricity for early-stage mechanical fault identification.
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Compressors and Expanders: Monitors shaft motion to detect imbalance, rotor instability, or bearing degradation.
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Generators and Electric Motors: Tracks rotor position and vibration amplitude to maintain operational stability.
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Pumps and Fans: Used for detecting bearing faults, cavitation, and shaft misalignment during operation.
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Centrifuges: Ensures dynamic balance and safe rotational performance.
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Industrial and Marine Machinery: Offers continuous monitoring of critical rotating assets under harsh operating environments.
By integrating into the 3500 rack system, this module forms part of a comprehensive protection solution for critical process equipment across industries such as oil and gas, power generation, chemical processing, and pulp and paper manufacturing.
Product Advantages
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High-Precision Measurement: Ensures accurate conversion of probe signals into engineering units for reliable data interpretation.
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Dual Independent Channels: Each input channel can be uniquely configured to measure different parameters.
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Wide Frequency Range: Enables accurate detection of both low- and high-speed vibration phenomena.
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Enhanced Alarm Configuration: Dual setpoints (Alert/Danger) enable fast and reliable protection responses.
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Real-Time Signal Accessibility: Provides buffered dynamic outputs for waveform and spectral analysis.
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Strong Compatibility: Fully supports legacy and modern Bently Nevada probe systems.
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Low Noise and Drift: Superior noise immunity and thermal stability ensure consistent measurement accuracy.
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Hot-Swap Capability: Can be replaced in the rack without system power-off, minimizing downtime.
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Industrial-Grade Robustness: Built to endure shock, vibration, and temperature variations in harsh environments.
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Seamless Integration: Easily combines with relay, Keyphasor, and power modules in the 3500 series architecture.
FAQ
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What types of measurements can the 3500/40-03-01 perform?
It supports radial vibration, thrust position, and differential expansion measurements using proximity probe systems. -
How many input channels does this monitor support?
It provides two fully independent input channels, each configurable for specific measurement functions. -
Which transducer systems are compatible with this module?
The 3500/40-03-01 is compatible with Bently Nevada’s 3300, 3300 XL, and 3309 Proximitor systems. -
How is the monitor configured and calibrated?
Configuration is performed through the Bently Nevada 3500 rack configuration software, where parameters such as range, sensitivity, and alarm thresholds are defined. -
What type of output signals does the module provide?
It provides a proportional 4–20 mA output and a buffered dynamic signal accessible through front-panel BNC connectors. -
How does the alarm system work in this module?
Each channel has two setpoints, Alert and Danger, which can activate relays or trigger system responses when thresholds are exceeded. -
Can the monitor be used in hazardous industrial environments?
Yes, it complies with CE, CSA, ATEX, and IECEx certifications for use in hazardous or explosive conditions. -
What is the amplitude accuracy of the module?
The amplitude accuracy is within ±0.25% of full-scale output, providing reliable data for machinery diagnostics. -
Can the module be replaced without shutting down the system?
Yes, it supports hot-swapping within the 3500 rack, allowing maintenance without interrupting system operation. -
How is the buffered signal output utilized?
The buffered output allows engineers to connect portable analyzers or diagnostic systems for in-depth vibration analysis.
Related Models (Same Series)
| Model Number | Description |
|---|---|
| 3500/40-01-K0 | Dual-Channel Proximitor Monitor |
| 3500/40-03-00 | Standard Proximitor Monitor |
| 3500/42M-01 | Velocity and Acceleration Monitor |
| 3500/25-01-01-04-01 | Keyphasor Module |
| 3500/32M-01 | Four-Channel Relay Module |
| 3500/33M | Sixteen-Channel Relay Module |
Popular Models from the Same Brand
| Model Number | Description |
|---|---|
| 330103-00-05-10-02-00 | Standard Proximity Probe |
| 330130-040-00 | Extension Cable for Proximity Systems |
| 330180-91-05 | Proximitor Sensor Unit |
| 3500/15-01-00 | Power Supply Module |
| 3500/22M-01 | Transient Data Interface Module |
| 3500/60-01-00 | Temperature Monitoring Module |
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