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Product Introduction
The Bently Nevada 3500/91-01-01-00 EGD Communication Gateway Module is a high-performance communication interface module designed to provide seamless data exchange between the Bently Nevada 3500 Machinery Protection System and external control systems, including GE Mark VIe, DCS, and PLC platforms. Using the Ethernet Global Data (EGD) protocol, this module ensures reliable, real-time data transfer for machine condition monitoring and protection applications.
As part of the 3500 system, the 3500/91 EGD module collects data from the 3500 rack (vibration, temperature, position, and system status) and publishes it over Ethernet to supervisory control systems. It acts as a communication bridge, allowing operators and maintenance teams to integrate machinery protection data into centralized control and diagnostic systems.
This module is particularly valuable in critical industrial environments such as power generation, oil & gas, petrochemical, and marine sectors, where high-speed communication and accurate machine condition data are essential for operational reliability.
Technical Specifications
Parameter | Description |
---|---|
Model Number | 3500/91-01-01-00 |
Product Type | EGD Communication Gateway Module |
System Compatibility | Bently Nevada 3500 Machinery Protection System |
Communication Protocol | Ethernet Global Data (EGD) |
Network Interface | 10/100 Mbps Ethernet (Auto-Negotiation) |
Supported Network Topologies | Star, Ring, and Redundant Ethernet configurations |
Data Transmission Rate | Up to 100 Mbps |
Maximum Published Variables | 250 tags per frame |
EGD Exchange Rate | Configurable from 10 ms to 10 s |
Data Format | IEEE 802.3 Ethernet standard |
Supported Systems | GE Mark VI/VIe, PLCs, DCS, SCADA systems |
IP Configuration | Static or DHCP assignment |
Configuration Tool | 3500 Rack Configuration Software |
Status Indicators | Power, Link, Tx/Rx activity, Module OK, Fault |
Power Supply | 24 VDC (from 3500 rack backplane) |
Power Consumption | 7.5 W typical |
Operating Temperature | -30°C to +65°C |
Storage Temperature | -40°C to +85°C |
Humidity | Up to 95% non-condensing |
EMC Compliance | EN 61326-1, IEC 61000-6-2 |
Safety Certifications | CE, CSA, ATEX Zone 2, IECEx |
Shock Resistance | 30 g for 11 ms half-sine pulse |
Vibration Resistance | 5–2000 Hz, 0.3 mm displacement |
Mounting Type | Rack-mounted (occupies one slot) |
Front Panel Indicators | Network Activity, OK, TX, RX, Fault |
Front Connectors | RJ45 Ethernet port, Configuration port |
Dimensions (W × H × D) | 241.3 x 24.4 x 241.8 mm |
Weight | 0.79 kg |
Material | Aluminum front plate, industrial-grade PCB construction |
Cooling Requirements | Passive convection within rack chassis |
Product Applications
The 3500/91-01-01-00 EGD Communication Gateway Module plays a central role in integrating machine protection data into plant-wide control networks. It ensures continuous, high-speed data sharing between machinery monitoring systems and supervisory control applications, thereby enhancing the reliability and efficiency of industrial operations.
Common Application Areas:
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Power Generation: Enables turbine and generator vibration, temperature, and speed data sharing with Mark VIe control systems.
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Oil & Gas Refineries: Integrates machinery protection information into DCS networks for centralized monitoring of compressors and pumps.
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Petrochemical Plants: Facilitates communication between protection systems and process control systems for operational optimization.
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Industrial Automation: Provides machine health data to PLC and SCADA systems for predictive maintenance.
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Marine and Offshore Equipment: Connects propulsion machinery data to ship automation and monitoring systems.
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Pipeline and Energy Infrastructure: Delivers real-time monitoring information for rotating assets and pump stations.
The 3500/91 module’s EGD communication enables operators to make data-driven decisions by accessing machine health information directly from their control system interfaces.
Product Advantages
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High-Speed Data Transmission: Supports real-time Ethernet Global Data communication at up to 100 Mbps for critical control systems.
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Seamless Integration: Fully compatible with GE Mark VI/VIe, PLC, and DCS architectures.
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Flexible Configuration: Supports both static and DHCP IP modes, with adjustable exchange rates for optimized performance.
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Redundant Communication Support: Capable of operating in redundant Ethernet networks to ensure continuous data flow even during link failure.
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Easy Configuration: Integrated through the 3500 Rack Configuration Software with intuitive setup options.
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Comprehensive System Access: Publishes all 3500 rack data including vibration, temperature, position, and alarm statuses.
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Advanced Diagnostic Features: Built-in self-test and LED indicators for quick troubleshooting and system health verification.
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Robust Design: Industrial-grade electronics designed for harsh operational environments.
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Enhanced Plant Reliability: Reduces unplanned downtime through real-time equipment health visibility.
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Global Compliance: Certified for use in hazardous and industrial environments under international standards.
FAQ
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What communication protocol does the 3500/91 module use?
It uses the Ethernet Global Data (EGD) protocol for high-speed, deterministic communication with external systems. -
Can the module interface with GE Mark VIe control systems?
Yes, it is specifically designed to interface seamlessly with GE Mark VI and Mark VIe turbine control systems. -
How many data variables can the module publish simultaneously?
The module can publish up to 250 data variables (tags) per EGD frame, depending on configuration. -
What is the typical data update rate supported by the 3500/91?
The EGD exchange rate is configurable between 10 milliseconds and 10 seconds. -
Does the module support redundant Ethernet connections?
Yes, it supports redundant network configurations to ensure continuous communication even in case of network failure. -
How is the module configured?
Configuration is performed using the 3500 Rack Configuration Software via the module’s configuration port. -
What kind of data can be transmitted through the EGD module?
It transmits all rack data, including vibration measurements, temperature readings, alarm statuses, and system health information. -
Is it compatible with third-party DCS and PLC systems?
Yes, the EGD protocol enables interoperability with DCS, PLC, and SCADA systems that support Ethernet-based communication. -
How does the module indicate communication or system faults?
The front panel has dedicated LEDs for OK, Fault, TX/RX activity, and network status indicators. -
Can the module operate in hazardous environments?
Yes, it meets ATEX Zone 2 and IECEx certifications, making it suitable for hazardous industrial locations.
Related Models (Same Series)
Model Number | Description |
---|---|
3500/91-01-02-00 | EGD Communication Gateway Module with Dual Ethernet Ports |
3500/92-01-01-00 | Communication Gateway Module (Modbus TCP/IP) |
3500/22M-01 | Transient Data Interface (TDI) Module |
3500/93-01-00 | System Display Module |
3500/25-01-04-01 | Keyphasor Module |
3500/32M-01 | 4-Channel Relay Module |
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