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Product Introduction
The Emerson KC4011X1-BQ1 is a robust and high-performance 40-Pin Mass Terminal Block designed to streamline field wiring and simplify connections between control systems and field devices. This terminal block belongs to Emerson’s Ovation series of control system components and is typically used in process automation, power generation, and other industrial control applications.
The KC4011X1-BQ1 is engineered for high-density wiring environments where reliability, ease of maintenance, and mechanical durability are critical. With screw-clamp or spring-clamp connection options and a modular form factor, it integrates seamlessly into Emerson’s DCS architecture, supporting flexible mounting options on DIN rails or within enclosures.
Its precise construction ensures secure and reliable signal transmission, while its compact design saves panel space. The component is fully compliant with industrial standards for temperature, vibration, and electromagnetic compatibility.
Product Specifications
| Parameter | Details |
|---|---|
| Product Name | Emerson KC4011X1-BQ1 |
| Type | Mass Terminal Block |
| Number of Pins | 40 |
| Connection Method | Screw-clamp or Spring-clamp |
| Contact Material | Tin-plated copper alloy |
| Mounting Type | DIN rail or panel mount |
| Insulation Material | Flame-retardant thermoplastic (UL 94 V-0) |
| Rated Voltage | 250 V AC/DC |
| Rated Current | 10 A |
| Operating Temperature Range | -20°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Dimensions (L x W x H) | 110 x 45 x 120 mm |
| Weight | 0.4 kg |
| Certifications | CE, RoHS, UL, CSA |
| Compatibility | Emerson Ovation DCS and related systems |
| Wire Size Supported | 0.5 mm² – 2.5 mm² (20 – 14 AWG) |
Product Applications
The Emerson KC4011X1-BQ1 terminal block is designed for high-reliability use across a variety of industrial sectors:
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Power Plants: Interfacing I/O modules with turbine sensors, control relays, and actuators.
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Chemical and Petrochemical Plants: Routing process signals for temperature, pressure, and flow transmitters.
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Oil & Gas Facilities: Connecting safety systems and field instrumentation.
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Water Treatment Plants: Centralizing I/O connections for flow controls and pump automation.
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Pharmaceutical Manufacturing: Ensuring clean, safe, and validated control wiring.
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Automated Factories: Providing modular wiring options for programmable logic controllers (PLCs).
Product Advantages
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High Density: Supports 40-pins in a compact design to reduce enclosure footprint.
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Modular Design: Easy installation and replacement with minimum downtime.
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Reliability: Secure terminal connections with vibration-resistant contact mechanisms.
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Compliance: Fully compliant with CE, UL, and RoHS for global installations.
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Ease of Wiring: Accommodates a wide range of wire sizes for versatile connectivity.
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Field-Proven: Trusted in mission-critical applications such as power generation and industrial automation.
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Time-Saving: Reduces wiring time during commissioning and maintenance.
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Enhanced Safety: Designed with insulating barriers and labeling for operator safety.
Frequently Asked Questions (FAQ)
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Q: What systems is the KC4011X1-BQ1 compatible with?
A: It is designed to work with Emerson Ovation DCS systems but may also be adapted to other control platforms with similar signal specifications. -
Q: Can I use this terminal block in high-vibration environments?
A: Yes, it is engineered to resist vibration and maintain strong contact reliability, suitable for turbines and machinery. -
Q: Is the KC4011X1-BQ1 RoHS compliant?
A: Yes, it meets RoHS standards for hazardous substances. -
Q: How many wire sizes can it support?
A: It supports wire sizes ranging from 0.5 mm² to 2.5 mm² (20–14 AWG). -
Q: Can I use this terminal block for both analog and digital signals?
A: Absolutely. It supports both signal types depending on the system wiring. -
Q: What kind of maintenance is required?
A: Routine inspection of screw integrity and wire terminations is recommended; otherwise, it is maintenance-free. -
Q: Can the terminal block be reused after disassembly?
A: Yes, as long as terminals are not damaged and contacts remain clean, it can be reused. -
Q: Does it come with mounting accessories?
A: Some versions include DIN rail clips. -
Q: Is there a protective cover available?
A: Optional covers can be purchased for protection against dust and accidental contact. -
Q: Is it suitable for outdoor installation?
A: It is designed for indoor use; outdoor applications require suitable enclosure protection.
Related Models from the Same Series or Category
| Model | Description | Pin Count | Mounting Type | Rated Current |
|---|---|---|---|---|
| KC4011X1-BQ2 | 40-Pin Terminal Block with spring terminals | 40 | DIN Rail | 10 A |
| KC4012X1-BK1 | 20-Pin Mass Terminal Block | 20 | DIN Rail/Panel | 10 A |
| KC4013X1-BQ1 | 32-Pin Terminal Block for analog modules | 32 | Panel Mount | 8 A |
| KC4015X1-BQ1 | 48-Pin Mass Terminal Block | 48 | DIN Rail | 6 A |
| KC4016X1-BK1 | 64-Pin High-Density Terminal Block | 64 | Backplane Mount | 4 A |
| KC4017X1-BQ2 | 24-Pin Terminal Block with fuse protection | 24 | DIN Rail | 5 A |
Popular Emerson Models in Related Categories
| Model | Category | Description | Application |
|---|---|---|---|
| Ovation OC1000 | Controller Module | Central processor for Ovation DCS | Power plants, automation |
| Ovation AI1301 | Analog Input Module | 8-channel analog input module | Field sensor input |
| Ovation DO1401 | Digital Output Module | 16-channel output module | Control output |
| Emerson RX3i IC695 | PACSystem CPU | High-performance CPU for control systems | General industrial control |
| DeltaV CHARM I/O | I/O Module | Modular I/O with plug-and-play field wiring | Process control |
| Emerson AMS 9420 | Wireless Vibration Monitor | Smart monitoring for rotating equipment | Predictive maintenance |
