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Product Introduction
The Emerson KJ2003X1-BK1 is a robust and highly intelligent controller module designed specifically for use in Emerson’s DeltaV™ Distributed Control System (DCS). This controller plays a critical role in orchestrating process automation strategies across industrial environments, offering advanced capabilities for real-time control, system communication, diagnostics, and redundancy.
The KJ2003X1-BK1 is built with high reliability in mind, making it suitable for continuous operation in mission-critical processes. It integrates seamlessly into the DeltaV system architecture and supports scalable applications across process industries such as oil & gas, chemical processing, and power generation.
Whether implemented as a standalone primary controller or configured with redundancy for high-availability operations, this model ensures smooth performance, efficient control execution, and ease of integration with both Emerson and third-party devices.
Product Specifications
Parameter | Description |
---|---|
Product Name | KJ2003X1-BK1 |
Manufacturer | Emerson Electric Co. |
Product Type | DeltaV Controller Module |
System Compatibility | Emerson DeltaV™ DCS Architecture |
Controller Function | Primary or Redundant Control Execution |
Processor Type | High-speed embedded processor |
Internal Memory (RAM) | 32 MB DRAM |
Program Storage | Flash memory |
Max I/O Capacity | Up to 750 I/O channels per controller |
Communication Ports | Dual 10/100 Mbps Ethernet ports |
Protocols Supported | DeltaV, OPC, Modbus TCP/IP, FOUNDATION Fieldbus |
Power Supply Voltage | 24 VDC (Operating Range: 18–30 VDC) |
Power Consumption | Approx. 5.5 Watts |
Operating Temperature | -40°C to +70°C |
Storage Temperature | -40°C to +85°C |
Relative Humidity | 5% to 95% non-condensing |
Certifications | CE, FM, CSA, ATEX Zone 2, GOST, RoHS |
Redundancy Support | Yes – Supports hot standby controller redundancy |
Diagnostics | Built-in self-diagnostics, watchdog timer, status LEDs |
Shock and Vibration | IEC 60068 compliant |
Mounting Type | DeltaV system carrier or DIN rail |
Dimensions (H × W × D) | 162 x 41.8 x 199.3 mm |
Weight | 2.5 kg |
Software Support | DeltaV Control Studio, DeltaV Explorer |
Product Applications
The Emerson KJ2003X1-BK1 is engineered to handle critical control functions across a variety of industries where reliability, speed, and scalability are non-negotiable:
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Oil & Gas: Upstream wellhead control, midstream pipeline management, downstream refining automation.
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Power Generation: Turbine control systems, balance of plant operations, boiler sequencing.
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Chemical Processing: Batch control, reactor temperature and pressure management, continuous process loops.
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Pharmaceuticals: Cleanroom process control, compliant batch operations, CIP/SIP process control.
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Water Treatment: Pumping station control, filtration management, chemical dosing automation.
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Pulp & Paper: Pulp mill sequencing, paper machine automation, chemical control loops.
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Food & Beverage: Batch recipes, temperature/humidity monitoring, clean-in-place cycles.
Product Advantages
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High Availability: Offers support for redundant control to ensure zero process interruption.
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Deterministic Performance: Real-time loop execution ensures tight control of critical processes.
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Efficient Communication: Dual Ethernet ports and support for open protocols enable easy integration.
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Scalable Architecture: Supports small and large systems alike with flexible expansion options.
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Environmentally Robust: Wide temperature operating range and industrial-grade design.
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Reduced Engineering Time: Integration with DeltaV Control Studio simplifies logic configuration.
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Enhanced System Diagnostics: Built-in watchdogs, health checks, and LED indicators for proactive maintenance.
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Hot Swappable: Can be removed and replaced without shutting down the control system.
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Secure and Compliant: Meets stringent industrial standards for hazardous areas and secure operations.
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Long Lifecycle Support: Backed by Emerson’s global service and long-term parts availability.
Frequently Asked Questions (FAQ)
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What is the main function of the KJ2003X1-BK1 module?
→ It functions as a central controller within the Emerson DeltaV DCS, executing control strategies in real-time. -
Can this module be configured for redundant operation?
→ Yes, it supports hot standby redundancy for mission-critical applications. -
How many I/O channels can it support?
→ Up to 750 I/O channels per controller, depending on system design. -
Is the KJ2003X1-BK1 suitable for hazardous environments?
→ Yes, it is ATEX Zone 2 and FM Class 1 Div 2 certified for use in hazardous areas. -
What diagnostic features are available?
→ It includes built-in self-checks, a watchdog timer, and LED status indicators. -
How is the module mounted in the system?
→ It mounts on a DeltaV carrier base or standard DIN rail. -
Is the controller hot-swappable?
→ Yes, it can be swapped without shutting down the system, maintaining uptime. -
Which software tools are used for programming this controller?
→ It is programmed using DeltaV Control Studio and managed via DeltaV Explorer. -
What kind of communication interfaces are provided?
→ It has dual 10/100 Mbps Ethernet ports supporting DeltaV and open protocols. -
What distinguishes the BK1 from the BA2 controller variant?
→ The BK1 version typically supports similar hardware functionality but may differ in firmware compatibility or region-specific certifications.
Related Models from the Same Series
Model Number | Description | Function | System Compatibility |
---|---|---|---|
KJ2003X1-BA2 | Standard DeltaV Controller Module | Controller | DeltaV |
KJ4001X1-BA2 | Redundant Power Controller | Power Control | DeltaV |
KJ4010X1-BG1 | Ethernet Interface Module (Redundant) | Network Communication | DeltaV |
KJ3001X1-BA1 | I/O Carrier Module | I/O Integration | DeltaV |
KJ3002X1-BB1 | Redundant Controller | High-Availability Control | DeltaV |
KJ3221X1-BA1 | 8-Channel Analog Input Module | Process Input | DeltaV |
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