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Product Introduction
The Emerson KJ2003X1-PW1 is a Redundant SLS (Smart Logic Solver) Terminal Block used in DeltaV™ SIS (Safety Instrumented System) architecture, part of Emerson’s Ovation™ and DeltaV™ control systems. This module provides critical field wiring termination and signal handling capabilities for redundant logic solvers, ensuring high-integrity, fail-safe operation in safety-critical applications. It serves as the electrical interface between safety I/O modules and field devices such as pressure switches, emergency shutdown valves, and other safety-rated sensors and actuators.
The KJ2003X1-PW1 is engineered for redundant safety loop configurations, allowing seamless transition between primary and backup logic solvers without interrupting the system operation. It is typically mounted on the SLS backplane and designed for ease of installation, diagnostics, and field wiring.
Product Specifications
Parameter | Description |
---|---|
Model Number | KJ2003X1-PW1 |
Manufacturer | Emerson Process Management |
Product Type | Redundant SLS Terminal Block |
System Compatibility | DeltaV SIS, DeltaV CHARMs, Ovation SIS |
Primary Function | Field wiring termination for redundant logic solvers |
Supports Redundancy | Yes – Dual channel for redundant safety logic modules |
Input/Output Type | Supports digital I/O and analog signal pass-through |
Connection Interface | Screw terminals or spring clamp (field wiring); card edge to backplane |
Mounting Type | DIN rail or baseplate on SLS enclosure |
Indicators | Channel status LEDs (optional) |
Power Distribution | Power supplied through system backplane |
Signal Isolation | Provided through logic solver circuitry |
Diagnostics Support | Passive; diagnostics managed by logic solver |
Operating Temperature | -40°C to +70°C |
Humidity | 5–95% RH non-condensing |
Approvals/Certifications | IEC 61508, SIL 3 capable, CE, ATEX, CSA, UL |
System Software Interface | Configured via DeltaV SIS Engineering Station |
Dimensions (L x W x H) | 85 × 100 × 25 mm |
Weight | 0.35 kg |
Product Applications
The Emerson KJ2003X1-PW1 Redundant SLS Terminal Block is critical in systems where safety, reliability, and redundancy are paramount. Common applications include:
-
Emergency Shutdown Systems (ESD)
Facilitates reliable connection and signal transmission from safety-critical field instruments to redundant logic solvers. -
Fire and Gas Detection Systems
Interfaces with detection sensors and solvers, ensuring fast and fail-safe signal routing during hazardous events. -
Turbine Safety Control
Provides field termination for turbine trip logic and redundant control paths for safety signals. -
High-Integrity Pressure Protection Systems (HIPPS)
Used for redundant signal transmission from pressure transmitters and valve actuators in HIPPS loops. -
Chemical and Petrochemical Safety Instrumentation
Supports SIL 3 safety loops in process-critical environments like refineries and chemical plants. -
Power Plant Safety Systems
Ensures continuous communication between the field and control logic during fault-tolerant operational scenarios.
Product Advantages
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Full Redundancy Support
Designed specifically to accommodate two logic solvers simultaneously, allowing high availability and failover support. -
High Compatibility
Seamlessly integrates into DeltaV and Ovation SIS platforms, reducing engineering and installation time. -
Compact and Robust Design
Small form factor for space-constrained cabinets, yet rugged enough for harsh industrial environments. -
Simplified Field Wiring
Clear terminal labeling and structured layout ease installation, reducing wiring errors in safety systems. -
SIL 3 Certified
Compliant with IEC 61508 standards, ensuring it can be used in the highest integrity-level applications. -
Maintenance-Friendly
Passive device with no configuration required; reduces downtime and simplifies diagnostics and replacement procedures.
FAQ
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Can the KJ2003X1-PW1 terminal block support both analog and digital signals?
Yes, it supports both analog pass-through and digital I/O signal termination depending on the logic solver configuration. -
Does the module provide signal isolation?
Signal isolation is handled by the SLS logic solver itself; the terminal block serves as the physical interface. -
Is it compatible with other Emerson redundant SLS modules?
Yes, it is designed to work directly with redundant SLS cards in DeltaV SIS systems. -
What wiring method does it support?
It supports both screw-terminal and spring-clamp wiring based on system configuration. -
Can it be used in SIL 3 safety loops?
Yes, it is certified SIL 3 capable per IEC 61508 standards when used with compatible logic solvers. -
How is redundancy managed in this terminal block?
The block provides dual channels for primary and secondary SLS modules, enabling seamless failover. -
Does it require external power supply?
No, it draws operational power through the system backplane. -
Is there any diagnostic indication on the terminal block itself?
No direct diagnostics; all status and fault detection is handled by the logic solver and engineering tools. -
Can the terminal block be hot-swapped?
Typically no; safe handling procedures require system de-energization before replacing terminal blocks. -
How is the module configured or initialized?
The terminal block is a passive device and does not require configuration; all logic is managed by the SLS.
Related Models (Same Series or Functionality)
Model Number | Description | System | Functionality |
---|---|---|---|
KJ2003X1-BB1 | Non-redundant terminal block | DeltaV SIS | Basic Field Termination |
KJ2003X1-BA2 | Single SLS terminal block with diagnostics | DeltaV SIS | Analog/Digital Termination |
KJ3001X1-BK2 | SLS output terminal block | DeltaV SIS | Output Signal Termination |
KJ3002X1-BG1 | Dual channel field terminal block | DeltaV SIS | Redundant Input Termination |
KJ3204X1-BE1 | Relay output terminal module | DeltaV SIS | Safety Relay Interface |
KJ4001X1-CA1 | HART-enabled terminal block | DeltaV SIS | Smart Field Communication |
Popular Emerson Models (Same Brand, High Usage)
Model Number | Description | Application | Platform |
---|---|---|---|
KJ3221X1-BA1 | Analog input module with HART support | Process Signal Acquisition | DeltaV |
KJ3002X1-BB1 | Digital output module | Discrete Actuator Control | DeltaV |
VE4002S1T2B2 | CHARMs baseplate with terminal block | Flexible I/O Infrastructure | DeltaV CHARMs |
KJ2002X1-MQ1 | SLS logic solver module | Safety Logic Computation | DeltaV SIS |
SE4001S1T2B1 | Redundant controller module | Control Redundancy | Ovation |
KJ3241X1-BA1 | 4-channel analog output module | Analog Control Output | DeltaV |