Excellent PLC
| Company Information | ||||||||
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| Mobile | +8613666033393 | |||||||
| +8613666033393 | ||||||||
| 13666033393 | ||||||||
| Add | Room 1004, No. 62 Xiangxiu Li, Siming District, Xiamen City, Fujian Province, China | |||||||
Product Introduction
The Epro PR6423/002-030+CON041 is a high-performance 8mm eddy current sensor designed to measure displacement, vibration, and position with exceptional precision in various industrial settings. Built on the principle of electromagnetic induction, this sensor offers non-contact measurement, which minimizes mechanical wear, ensures reliable performance, and significantly reduces maintenance costs.
The PR6423/002-030+CON041 sensor is ideal for applications that require high accuracy and real-time feedback, particularly in high-speed and dynamic systems. With its advanced signal processing capabilities, this sensor excels in monitoring rotating machinery, machinery alignment, and vibration levels in critical components, ensuring optimal performance and minimizing the risk of unplanned downtime.
Equipped with the CON041 cable extension, the sensor offers flexible integration, making it suitable for a wide range of applications in industries such as aerospace, automotive, manufacturing, and power generation.
Parameters
| Parameter | Description |
|---|---|
| Sensor Type | Eddy Current Sensor |
| Sensor Head Diameter | 8 mm |
| Weight | 0.16 kg |
| Measuring Range | 30 mm |
| Frequency Response | Up to 1 MHz |
| Supply Voltage | 10-30 V DC |
| Output Signal | 4-20 mA / 0-10 V |
| Operating Temperature | -40 to +100 °C |
| Housing Material | Stainless Steel |
| Cable Length | 3 meters (extension included) |
Applications
The Epro PR6423/002-030+CON041 sensor is suitable for a variety of applications that demand high-precision, non-contact measurements. Its primary uses include:
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Rotating Machinery Monitoring: Ideal for measuring displacement and vibration in motors, turbines, and other rotating equipment. This application helps identify issues such as misalignment or bearing failure early, preventing expensive downtime.
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Proximity Sensing: The sensor can measure the distance between itself and metal surfaces, making it useful in automated systems, robotics, and part positioning for assembly lines.
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Vibration Monitoring: The sensor is designed to detect abnormal vibrations in equipment, allowing for early fault detection and predictive maintenance in mission-critical machinery.
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Displacement Measurement: Used to accurately measure the displacement of parts, such as pistons, shafts, and mechanical components, ensuring proper alignment and movement.
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Quality Control and Inspection: Essential for maintaining precision during manufacturing, the sensor ensures the accurate alignment and positioning of components, improving product quality and consistency.
Advantages
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Non-contact Measurement: The eddy current sensing technology prevents physical contact with the target material, thereby eliminating wear and tear on both the sensor and the target, which extends the sensor’s lifespan and reduces maintenance.
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High Precision and Sensitivity: The sensor offers high sensitivity, capable of detecting even the smallest variations in displacement and vibration with exceptional accuracy.
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Fast Response Time: With a frequency response of up to 1 MHz, the PR6423/002-030+CON041 is ideal for measuring fast-moving targets and dynamic processes, making it suitable for high-speed industrial applications.
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Wide Operating Temperature Range: This sensor operates effectively in temperatures ranging from -40°C to +100°C, making it versatile for use in both cold and hot environments.
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Durability and Robustness: The stainless steel housing provides excellent protection against corrosion, dust, and mechanical stresses, ensuring long-term durability in challenging industrial environments.
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Flexible Output Options: With both 4-20 mA and 0-10 V analog output signals, the sensor offers flexibility for integration into a wide range of industrial control systems for real-time feedback.
FAQ
1. How does the Epro PR6423/002-030+CON041 sensor measure displacement?
The sensor uses the principle of electromagnetic induction, where an electromagnetic field induces eddy currents in the target material. Changes in the eddy currents, caused by the movement of the target, are then measured by the sensor to determine displacement.
2. What is the frequency response of the PR6423/002-030+CON041 sensor?
The sensor offers a frequency response of up to 1 MHz, allowing it to accurately measure high-speed changes in displacement and vibration in dynamic systems.
3. Can the sensor measure vibrations in rotating machinery?
Yes, the PR6423/002-030+CON041 is specifically designed for rotating machinery monitoring. It can accurately measure the vibration levels and displacement of rotating components, helping to identify potential issues like misalignment or bearing wear.
4. What output signals does the sensor provide?
The Epro PR6423/002-030+CON041 sensor provides two types of output signals: 4-20 mA and 0-10 V analog outputs. These are standard signals used in industrial applications for integration into control systems.
5. Can this sensor be used for both ferrous and non-ferrous materials?
Yes, the PR6423/002-030+CON041 is capable of measuring displacement and position in both ferrous and non-ferrous materials, as long as the material is sufficiently conductive to induce eddy currents.
6. What are the advantages of non-contact measurement with this sensor?
Non-contact measurement eliminates the risk of physical wear on both the sensor and the target material, resulting in longer operational life, reduced maintenance needs, and more consistent measurement accuracy over time.
7. How does the Epro PR6423/002-030+CON041 handle extreme temperature conditions?
This sensor is built to operate in a wide temperature range of -40°C to +100°C, allowing it to perform reliably even in extremely hot or cold environments.
8. Is the Epro PR6423/002-030+CON041 sensor resistant to electromagnetic interference (EMI)?
Yes, the sensor is designed with electromagnetic shielding to minimize the effects of EMI, ensuring stable and accurate measurements even in environments with high levels of electromagnetic noise.
9. How do I integrate the PR6423/002-030+CON041 into my control system?
The sensor provides both 4-20 mA and 0-10 V output signals, which can be easily integrated into most industrial control systems, including PLCs and SCADA systems, for real-time monitoring and feedback.
10. What is the typical application environment for the PR6423/002-030+CON041 sensor?
The sensor is ideal for environments where high precision and non-contact measurement are required, such as rotating machinery monitoring, vibration detection, displacement measurement, and quality control in industries like automotive, aerospace, and manufacturing.
Recommended Related Models
| Model | Description |
|---|---|
| PR6423/00R-111-100 | 8mm sensor with enhanced measuring range and high-speed response |
| PR6424/00R-111-100 | 8mm sensor for vibration monitoring in high-frequency applications |
| PR6425/00R-110 | 8mm sensor for displacement measurement in critical machinery |
| PR6423/01R-111-100 | Enhanced sensitivity 8mm sensor for dynamic systems |
| PR6427/00R-111-100 | 8mm sensor with advanced EMI shielding for industrial environments |
| PR6426/00R-111-100 | Robust 8mm sensor designed for high-durability applications |
Popular Models
| Model | Description |
|---|---|
| PR6423/00R-111 | High-precision 8mm sensor for rotating machinery monitoring |
| PR6411/00R-100 | 6mm sensor ideal for space-constrained applications |
| PR6430/00R-120 | 10mm sensor designed for larger machinery and extended measurement ranges |
| PR6440/00R-121 | 12mm sensor for high-vibration and large displacement monitoring |
| PR6450/00R-130 | Versatile 6mm sensor for dynamic and high-speed measurement systems |
| PR6410/00R-111 | 8mm sensor with robust design for high-performance machinery applications |
