Excellent PLC
| Company Information | ||||||||
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| Mobile | +8613666033393 | |||||||
| +8613666033393 | ||||||||
| 13666033393 | ||||||||
| Add | Room 1004, No. 62 Xiangxiu Li, Siming District, Xiamen City, Fujian Province, China | |||||||
Product Introduction
The Epro PR6423/004-031-CN is a highly accurate 8mm eddy current sensor engineered for non-contact measurement of displacement, vibration, and position. This sensor is designed to deliver precise and reliable measurements in dynamic industrial applications, making it a crucial tool for machinery monitoring, automation, and quality control.
By utilizing electromagnetic induction, the PR6423/004-031-CN generates eddy currents in conductive materials and measures the changes in these currents as the target material moves. This method of measurement eliminates physical contact between the sensor and the target, which reduces wear and increases both sensor and machinery lifespan.
This sensor is especially suited for high-speed and high-precision environments, ensuring continuous and real-time monitoring of critical equipment. With the CON031 cable extension, this sensor offers flexibility in its installation, ensuring seamless integration into diverse industrial systems.
Parameters
| Parameter | Description |
|---|---|
| Sensor Type | Eddy Current Sensor |
| Sensor Head Diameter | 8 mm |
| Weight | 0.1 kg |
| Measuring Range | 20 mm |
| Frequency Response | Up to 1 MHz |
| Supply Voltage | 10-30 V DC |
| Output Signal | 4-20 mA / 0-10 V |
| Operating Temperature | -40 to +100 °C |
| Housing Material | Stainless Steel |
| Cable Length | 3 meters (extension included) |
Applications
The Epro PR6423/004-031-CN sensor is ideal for a wide range of industrial applications where high precision and non-contact measurement are required:
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Rotating Machinery Monitoring: The sensor can be used to detect displacement and vibration in motors, turbines, and other rotating components. It is particularly useful in identifying early signs of misalignment, imbalance, or wear.
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Proximity Sensing: Used in automated systems, robotics, and part positioning, the sensor measures the distance to metal surfaces, enabling accurate placement and positioning in production lines.
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Vibration Monitoring: By detecting abnormal vibrations in machinery, the sensor helps implement predictive maintenance strategies, reducing the risk of unplanned downtime and costly repairs.
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Displacement Measurement: The PR6423/004-031-CN sensor is highly effective for measuring displacement in machinery components, ensuring precise movements and preventing misalignment in critical parts.
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Quality Control: The sensor ensures the accuracy of part alignment during manufacturing processes, leading to higher product quality and fewer defects.
Advantages
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Non-contact Measurement: The use of eddy current technology allows for non-contact measurement, eliminating wear and tear on both the sensor and target material, resulting in lower maintenance costs and longer operational life.
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High Sensitivity: The PR6423/004-031-CN provides high sensitivity, making it capable of detecting even the smallest changes in displacement or vibration, ensuring accurate data collection.
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Wide Temperature Range: The sensor operates effectively in temperatures from -40°C to +100°C, making it suitable for use in a variety of industrial environments with varying temperature conditions.
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Fast Response Time: With a frequency response of up to 1 MHz, this sensor can measure high-speed displacements and vibrations, which is essential for dynamic systems and high-speed machinery.
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Durability: Encased in a robust stainless steel housing, the sensor is resistant to corrosion, dust, and mechanical stresses, making it suitable for use in harsh industrial environments.
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Flexible Output Options: Offering both 4-20 mA and 0-10 V output signals, the sensor can be easily integrated into various industrial control systems for real-time data processing.
FAQ
1. How does the Epro PR6423/004-031-CN sensor work?
The sensor operates on the principle of electromagnetic induction. It generates eddy currents in the target material, and by measuring the changes in these currents as the target moves, the sensor calculates the displacement, vibration, or position.
2. Can the sensor be used in high-speed applications?
Yes, the PR6423/004-031-CN has a frequency response of up to 1 MHz, which allows it to measure high-speed displacements and vibrations, making it suitable for high-speed machinery and dynamic systems.
3. What types of output signals does the sensor provide?
This sensor offers two types of output signals: 4-20 mA and 0-10 V analog outputs, which are standard for industrial applications and can be integrated into most control systems.
4. Can the sensor measure vibration in rotating machinery?
Yes, the PR6423/004-031-CN is designed specifically for monitoring rotating machinery, including motors, turbines, and other dynamic components, by accurately measuring their vibrations and displacement.
5. How is the sensor mounted in industrial systems?
The sensor can be easily mounted using standard industrial brackets or by fixing it directly to machinery using its threaded base, offering flexibility in positioning.
6. What materials can this sensor measure?
The Epro PR6423/004-031-CN sensor is capable of measuring displacement and vibration in both ferrous and non-ferrous materials, as long as the material is conductive enough to induce eddy currents.
7. Is the sensor resistant to electromagnetic interference (EMI)?
Yes, the sensor is designed with robust electromagnetic shielding to minimize the impact of EMI, ensuring stable and reliable operation even in high-interference environments.
8. Can this sensor be used in both hot and cold environments?
Yes, the sensor can operate in a wide temperature range of -40°C to +100°C, making it suitable for a variety of industrial environments, including those with extreme temperature variations.
9. How does the PR6423/004-031-CN handle large displacements?
The sensor has a measuring range of up to 20 mm, which allows it to measure large displacements accurately, making it ideal for applications in large machinery or parts with significant movement.
10. How does the non-contact nature of the sensor benefit its performance?
Non-contact measurement eliminates physical wear between the sensor and the target material, which reduces maintenance costs, extends the sensor’s operational life, and ensures more accurate and stable measurements over time.
Recommended Related Models
| Model | Description |
|---|---|
| PR6423/00R-111-100 | 8mm sensor with extended measuring range and high-speed response |
| PR6424/00R-111-100 | 8mm sensor designed for vibration monitoring and dynamic measurements |
| PR6425/00R-110 | Compact 8mm sensor for precise displacement measurement in critical components |
| PR6423/01R-111-100 | Enhanced sensitivity model for highly dynamic applications |
| PR6427/00R-111-100 | 8mm sensor with advanced EMI shielding for high-interference environments |
| PR6426/00R-111-100 | Robust 8mm sensor designed for operation in harsh industrial conditions |
Popular Models
| Model | Description |
|---|---|
| PR6423/00R-111 | High-precision 8mm sensor for machinery and process control applications |
| PR6411/00R-100 | Compact 6mm sensor for space-constrained environments requiring high accuracy |
| PR6430/00R-120 | 10mm sensor for larger machinery and extended measurement ranges |
| PR6440/00R-121 | 12mm sensor designed for high-vibration and large displacement measurements |
| PR6450/00R-130 | Versatile 6mm sensor for dynamic and high-frequency systems |
| PR6410/00R-111 | 8mm sensor for high-performance applications in rotating machinery |
