Epro PR6424/000-010+CON021 16mm Eddy Current Sensor

Product Overview

The Epro PR6424/000-010+CON021 is a high-performance 16mm eddy current sensor designed for precise, non-contact measurement of displacement, vibration, and position in a variety of industrial applications. This sensor utilizes the principle of eddy current technology, making it ideal for measuring small displacements or detecting vibrations on conductive materials. It is paired with the CON021 signal conditioning unit, which ensures superior signal processing, offering additional flexibility and improved performance in a wide range of industrial systems.

With a 16mm sensor head, the PR6424/000-010 is compact, robust, and ideal for applications in confined spaces where traditional sensors may not fit. It can be used in high-speed, high-precision environments, such as machine condition monitoring, automation systems, vibration analysis, and position detection. The sensor is designed to operate reliably in harsh industrial environments with excellent resistance to dust, moisture, and mechanical stress.

Key Features

• High-Precision Measurement: Provides precise displacement and vibration measurements with high accuracy.

• Non-Contact Measurement Technology: The sensor operates using eddy current principles, which ensures non-contact measurements, reducing mechanical wear on both the sensor and the target.

• Compact and Space-Saving Design: The 16mm diameter sensor head allows easy integration into tight spaces, ideal for applications with limited installation space.

• Signal Conditioning Unit (CON021): Provides advanced signal conditioning and flexibility for more complex applications, offering improved data processing and easier integration into control systems.

• Rugged Construction: Designed to withstand industrial environments, with high resistance to vibrations, temperature fluctuations, and harsh conditions.

• Real-Time Measurement: The sensor offers high-frequency response, providing real-time data and fast updates for dynamic applications.

• Wide Application Range: Suitable for use in diverse industries, including automotive, aerospace, industrial automation, and energy.

Technical Specifications

Applications

The PR6424/000-010+CON021 16mm eddy current sensor is designed for various industrial applications where precision and reliability are critical:

• Machine Condition Monitoring: Used to monitor the condition of rotating machinery such as motors, turbines, and pumps, detecting faults through vibration and displacement analysis.

• Automation Systems: Ideal for providing precise feedback in industrial automation systems, ensuring accurate control of processes in real-time.

• Vibration Measurement: Essential for vibration analysis in high-speed applications, such as turbines, motors, and other rotating equipment.

• Position Detection: Offers precise position measurement in applications like robotics, material handling, and assembly lines.

• Aerospace Testing: Widely used in aerospace to monitor the position and displacement of key components, ensuring safe and accurate performance.

• Energy Sector: Suitable for monitoring turbines, generators, and other energy-producing machinery for performance analysis and predictive maintenance.

Advantages

• Non-Contact Technology: The eddy current measurement eliminates contact with the target, reducing the risk of wear and tear on both the sensor and the target material.

• High-Resolution and Sensitivity: Offers fine measurement resolution for detecting small displacements or vibrations, making it suitable for high-precision applications.

• Compact Design: The 16mm sensor head allows it to fit into tight spaces, offering flexibility in system design and integration.

• Durable and Reliable: The IP67 protection rating makes it resistant to dust, moisture, and other harsh environmental factors, ensuring reliable performance in challenging industrial conditions.

• Flexible Integration: The CON021 signal conditioning unit provides flexibility in signal processing, allowing for easy integration into existing control systems.

• Real-Time Data Processing: The high-frequency response of the sensor ensures it can provide real-time data updates, essential for fast-moving systems.

FAQ

1. What is the operating temperature range of the PR6424/000-010+CON021 sensor?
   Answer: The sensor operates within a temperature range of -40°C to +85°C, making it suitable for a variety of industrial environments.

2. How does the sensor detect displacement without making contact with the target?
   Answer: The sensor uses eddy current technology, which generates an electromagnetic field that interacts with the target. Changes in the distance between the sensor and target cause measurable changes in the field, enabling displacement detection.

3. What types of materials can be measured with the PR6424/000-010+CON021 sensor?
   Answer: The sensor works with conductive materials such as metals (e.g., steel, aluminum, copper) but cannot measure non-conductive materials like plastics or wood.

4. What is the maximum displacement measurement range of the sensor?
   Answer: The sensor can measure displacements up to 20mm, depending on the material of the target and the configuration of the sensor.

5. What output does the sensor provide?
   Answer: The sensor typically provides analog output, such as 4-20mA or voltage output, which is compatible with most control systems.

6. Can this sensor be used in industrial automation systems?
   Answer: Yes, the sensor is perfect for industrial automation applications, providing real-time position or displacement feedback for system control.

7. How does the CON021 signal conditioning unit improve sensor performance?
   Answer: The CON021 unit processes and enhances the signal from the sensor, enabling better signal integrity and providing additional processing capabilities for more complex applications.

8. Is the PR6424/000-010+CON021 sensor suitable for high-speed applications?
   Answer: Yes, the sensor has a high-frequency response, making it ideal for real-time measurements in high-speed and dynamic applications.

9. Can the PR6424/000-010+CON021 sensor be used in vibration monitoring applications?
   Answer: Yes, this sensor is commonly used in vibration monitoring, where precise measurement of vibration displacement is critical to identifying potential mechanical issues.

10. What industries commonly use the PR6424/000-010+CON021 sensor?
    Answer: The sensor is used across multiple industries, including automotive, aerospace, energy, machine condition monitoring, and industrial automation.

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FAQ

1. What is the operating temperature range of the PR6424/000-010+CON021 sensor?
   Answer: The sensor operates within a temperature range of -40°C to +85°C, making it suitable for a variety of industrial environments.

2. How does the sensor detect displacement without making contact with the target?
   Answer: The sensor uses eddy current technology, which generates an electromagnetic field that interacts with the target. Changes in the distance between the sensor and target cause measurable changes in the field, enabling displacement detection.

3. What types of materials can be measured with the PR6424/000-010+CON021 sensor?
   Answer: The sensor works with conductive materials such as metals (e.g., steel, aluminum, copper) but cannot measure non-conductive materials like plastics or wood.

4. What is the maximum displacement measurement range of the sensor?
   Answer: The sensor can measure displacements up to 20mm, depending on the material of the target and the configuration of the sensor.

5. What output does the sensor provide?
   Answer: The sensor typically provides analog output, such as 4-20mA or voltage output, which is compatible with most control systems.

6. Can this sensor be used in industrial automation systems?
   Answer: Yes, the sensor is perfect for industrial automation applications, providing real-time position or displacement feedback for system control.

7. How does the CON021 signal conditioning unit improve sensor performance?
   Answer: The CON021 unit processes and enhances the signal from the sensor, enabling better signal integrity and providing additional processing capabilities for more complex applications.

8. Is the PR6424/000-010+CON021 sensor suitable for high-speed applications?
   Answer: Yes, the sensor has a high-frequency response, making it ideal for real-time measurements in high-speed and dynamic applications.

9. Can the PR6424/000-010+CON021 sensor be used in vibration monitoring applications?
   Answer: Yes, this sensor is commonly used in vibration monitoring, where precise measurement of vibration displacement is critical to identifying potential mechanical issues.

10. What industries commonly use the PR6424/000-010+CON021 sensor?
    Answer: The sensor is used across multiple industries, including automotive, aerospace, energy, machine condition monitoring, and industrial automation.

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