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Product Overview
The Epro PR6424/000-030 is a 16mm eddy current sensor designed to provide precise, non-contact measurement of displacement, vibration, and position in a variety of industrial applications. This sensor leverages the principles of eddy current technology to detect small displacements of conductive materials, offering high accuracy even in the most demanding environments. With its compact design and rugged construction, the PR6424/000-030 is well-suited for applications in machine condition monitoring, automation systems, and high-speed vibration measurement.
This model is widely used in industries that require precise control of machinery and equipment, such as automotive, aerospace, and energy sectors. It’s designed to operate in harsh environments, with protection against dust, moisture, and mechanical stress, making it an ideal solution for demanding industrial applications.
Key Features
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High-Precision Measurement: Provides accurate detection of small displacements or vibrations, ensuring reliable performance in critical applications.
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Non-Contact Technology: Uses eddy current sensing to measure displacement without physical contact, which reduces wear and tear and ensures longer sensor life.
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Compact Size: Features a 16mm diameter sensor head, making it ideal for installations in space-constrained environments where larger sensors may not fit.
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Robust Construction: Built to withstand extreme industrial conditions, the sensor is highly resistant to vibrations, temperature variations, and mechanical stress.
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Wide Application Range: Suitable for measuring displacement and vibration across various industrial sectors, including manufacturing, aerospace, and automotive.
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High-Frequency Response: Offers a high-frequency response, making it ideal for applications requiring fast, real-time measurement of displacement and vibration.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | PR6424/000-030 |
| Type | Eddy Current Sensor |
| Sensor Head Diameter | 16mm |
| Weight | 0.2 kg |
| Measurement Principle | Eddy Current |
| Measurement Range | Up to 20mm (depending on target material) |
| Output Type | Analog output (standard 4-20mA or voltage output) |
| Operating Temperature Range | -40°C to +85°C |
| Frequency Response | High frequency, fast measurement |
| Material Compatibility | Works with conductive materials (metals like steel, aluminum, etc.) |
| Resolution | High resolution for precise measurements |
| Protection Rating | IP67 (dust and water-resistant) |
| Power Supply | Typically 24V DC |
Applications
The PR6424/000-030 16mm eddy current sensor is designed for precise, non-contact displacement and vibration measurement in several key industrial applications:
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Machine Condition Monitoring: The sensor is used to monitor vibration and displacement in rotating machinery, such as motors, turbines, and pumps, helping to detect faults and prevent unplanned downtime.
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Automation Systems: Ideal for use in industrial automation applications where precise position and displacement data are required for process control and system optimization.
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Vibration Measurement: Used in high-speed vibration monitoring for critical components like turbines, compressors, and other rotating machinery.
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Position Detection: Perfect for applications requiring continuous position feedback for precise control in manufacturing or robotics.
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Aerospace: Utilized for monitoring components such as actuators, landing gear, and other high-precision equipment in aircraft.
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Automotive Manufacturing: Provides non-contact position measurement in assembly lines, robotics, and other automated systems, ensuring quality control.
Advantages
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Non-Contact Measurement: Eliminates the need for physical contact with the target, reducing wear on both the sensor and the object being measured, thus increasing the sensor’s longevity and reliability.
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High Sensitivity and Resolution: The sensor provides high-resolution measurements, making it suitable for applications where small changes in displacement or vibration are critical.
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Space-Saving Design: The compact 16mm diameter sensor head is ideal for installations in confined spaces, ensuring flexibility in system design.
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Rugged and Reliable: With an IP67 rating, the sensor is resistant to harsh industrial environments, including dust, moisture, and extreme temperatures.
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Fast Response Time: The high-frequency response ensures that the sensor can track fast-changing displacements or vibrations, making it ideal for real-time monitoring in dynamic environments.
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Wide Compatibility: The sensor can be used with a wide variety of conductive materials, such as steel, aluminum, and copper, making it versatile for different industrial needs.
FAQ
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What is the operating temperature range of the PR6424/000-030?
Answer: The sensor operates within a temperature range of -40°C to +85°C, making it suitable for a wide range of industrial applications. -
How does the PR6424/000-030 sensor work?
Answer: The sensor works on the principle of eddy current, where changes in the proximity of a conductive target alter the magnetic field, and these changes are detected by the sensor. -
What types of materials can the sensor measure?
Answer: The PR6424/000-030 is compatible with conductive materials such as metals, including steel, aluminum, and copper. -
What output options are available with the PR6424/000-030?
Answer: The sensor provides analog output (typically 4-20mA or voltage), which is standard for most industrial control systems. -
Is the sensor suitable for use in hazardous environments?
Answer: Yes, the sensor is rated IP67, making it suitable for use in harsh environments where dust and moisture are present. -
Can this sensor measure both displacement and vibration?
Answer: Yes, the PR6424/000-030 can be used to measure both displacement and vibration in industrial machinery and equipment. -
What is the measurement range of the PR6424/000-030?
Answer: The sensor can measure displacement up to 20mm, depending on the material and configuration of the target. -
What industries commonly use this sensor?
Answer: This sensor is used in industries such as automotive, aerospace, machine monitoring, energy, and industrial automation. -
Can the PR6424/000-030 be integrated into existing control systems?
Answer: Yes, the sensor’s analog output can easily be integrated into existing industrial control systems for real-time monitoring and feedback. -
What is the benefit of non-contact measurement with this sensor?
Answer: Non-contact measurement prevents wear on both the sensor and the target, leading to longer sensor life, reduced maintenance, and higher accuracy.
Related / Same-Series Model Recommendations
| Model | Description |
|---|---|
| PR6424/001-030 | A similar model with enhanced frequency response for more precise vibration measurements in high-speed applications. |
| PR6424/002-030 | Features a larger measurement range for applications requiring more extensive displacement monitoring. |
| PR6425/000-030 | Provides additional output options and greater signal conditioning capabilities for more complex systems. |
| PR6426/000-030 | Offers higher resolution and is designed for low-profile installations in space-constrained areas. |
| PR6427/000-030 | Optimized for use in extreme industrial conditions, with enhanced protection against mechanical stress and vibration. |
| PR6430/000-030 | A high-precision model for applications requiring fast response times and high-frequency measurement. |
Popular Epro Models
| Model | Description |
|---|---|
| PR6100/000-030 | A compact eddy current sensor for high-precision position and displacement measurement in industrial automation systems. |
| PR6231/000-030 | Provides extended measurement range and greater flexibility in industrial monitoring applications. |
| PR6350/000-030 | Features a rugged design and is ideal for high-speed monitoring in automotive and aerospace applications. |
| PR6450/000-030 | Offers specialized capabilities for vibration analysis in rotating machinery. |
| PR6600/000-030 | A high-frequency model for real-time monitoring in dynamic industrial environments. |
| PR6700/000-030 | A robust model designed for use in extreme temperatures and challenging industrial conditions. |
