Product Introduction
The Epro PR6424/003-040 16mm Eddy Current Sensor is a high-precision, non-contact displacement and vibration measurement sensor designed for industrial rotating machinery. With a 16mm sensor head diameter and a weight of 0.2 kg, it provides accurate and reliable monitoring while remaining lightweight for easy installation.
This sensor utilizes eddy current technology to measure shaft displacement, vibration, and relative position without mechanical contact, ensuring no wear on the monitored components. The PR6424/003-040 is part of the Epro PR6424 series, known for its robust design, long-term reliability, and compatibility with condition monitoring systems. It is suitable for harsh industrial environments, capable of maintaining measurement accuracy under temperature variations, vibrations, and electromagnetic interference.
Product Parameters
| Parameter | Value |
|---|---|
| Model | PR6424/003-040 |
| Sensor Type | Eddy Current Displacement/Vibration Sensor |
| Sensor Head Diameter | 16 mm |
| Weight | 0.2 kg |
| Measurement Range | ±2 mm typical (depending on configuration) |
| Linearity | ≤ ±1% of full-scale |
| Frequency Response | DC to 10 kHz |
| Sensitivity | 7–8 mV/µm (depending on system configuration) |
| Operating Temperature | -35°C to +180°C |
| Storage Temperature | -40°C to +200°C |
| Housing Material | Stainless steel |
| Environmental Protection | IP65 with proper installation |
| Electrical Connection | Coaxial connector compatible with Epro drivers/converters |
| Mounting | Standard threaded probe installation |
| Output Signal | Voltage proportional to displacement |
Product Applications
The PR6424/003-040 sensor is widely applied in industrial machinery monitoring and predictive maintenance systems:
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Turbines – Monitoring shaft displacement and vibration in gas, steam, and hydro turbines.
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Compressors – Measurement of axial displacement and vibration to detect misalignment, imbalance, and bearing wear.
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Pumps – Monitoring shaft vibration to prevent mechanical failure or cavitation.
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Motors and Generators – Detecting rotor displacement to prevent contact with the stator.
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Gearboxes – Monitoring shaft alignment and vibration for preventive maintenance.
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Condition Monitoring Systems – Integration with Epro or third-party systems for real-time diagnostics.
Product Advantages
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High Accuracy – Provides precise non-contact displacement and vibration measurement.
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Lightweight and Compact – Easy to install in limited spaces.
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Rugged Construction – Stainless steel housing ensures durability in industrial environments.
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Wide Operating Temperature – Operates reliably from -35°C to +180°C.
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Electromagnetic Compatibility – Resistant to electrical interference.
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Seamless Integration – Compatible with Epro driver and converter modules.
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Predictive Maintenance Support – Early detection of misalignment, imbalance, and bearing issues.
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Stable Signal Output – Maintains high signal integrity under harsh conditions.
FAQ
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How does the PR6424/003-040 sensor measure displacement?
It detects changes in the electromagnetic field between the probe and the conductive shaft, producing a voltage proportional to displacement. -
Can this sensor measure both static displacement and vibration?
Yes, the sensor provides both static displacement and dynamic vibration signals depending on the connected monitoring system. -
What type of output signal is provided?
Voltage output proportional to shaft displacement. -
Is the sensor compatible with other Epro drivers or converters?
Yes, it is compatible with standard Epro drivers and converters, though calibration may vary. -
What is the frequency response of the sensor?
Up to 10 kHz, suitable for high-speed rotating machinery. -
How does temperature affect the sensor’s accuracy?
The sensor maintains linearity and stable output within -35°C to +180°C. -
Can the sensor operate in high-vibration environments?
Yes, it is designed for reliability in vibration-intensive industrial applications. -
Is cable shielding necessary?
The coaxial cable includes shielding; proper grounding is recommended for optimal performance. -
Does cable length affect measurement accuracy?
Longer cables may require calibration adjustments, but standard lengths maintain signal integrity. -
Can multiple sensors be installed on a single shaft?
Yes, orthogonal installation is possible for X-Y vibration and orbit analysis.
Recommended Related Models (Same Series)
| Model Number | Description |
|---|---|
| PR6424/002-130 | 16mm Eddy Current Sensor, standard configuration |
| PR6424/010-040+CON010 | 16mm sensor with CON010 converter |
| PR6424/014-040+CON021 | High-temperature version with CON021 |
| PR6424/01CS | Compact version for space-limited applications |
| PR6423/005-010+CON021 | Smaller probe version with converter |
| PR6424/012-030 | Extended-range 16mm sensor |
Recommended Popular Models (Same Brand – Epro)
| Model Number | Description |
|---|---|
| MMS3120/022-100 | Machinery Monitoring Module |
| MMS3125/022-020 | Advanced Monitoring and Protection module |
| MMS6110 | Condition Monitoring System Processor |
| MMS6210 | System interface for monitoring |
| CON021 | Universal Eddy Current Sensor Converter |
| PR6423/002-031 | Compact eddy current displacement sensor |
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