Excellent PLC
| Company Information | ||||||||
| [email protected] | ||||||||
| Mobile | +8613666084105 | |||||||
| +8613666084105 | ||||||||
| 13666084105 | ||||||||
| Add | Room 1004, No. 62 Xiangxiu Li, Siming District, Xiamen City, Fujian Province, China | |||||||
Product Introduction:
The Epro PR6424/012-010+CON011 16mm Eddy Current Sensor is a high-performance displacement sensor designed for precision measurement in industrial applications. This sensor utilizes the eddy current principle to detect small displacements, typically in metallic surfaces, without direct contact, making it ideal for monitoring critical machine components. The 16mm model is optimized for high accuracy and can measure changes in distance or displacement down to micrometer levels.
The PR6424/012-010+CON011 is especially effective in environments where direct contact with a target could damage the sensor or where non-invasive measurement is crucial. The sensor provides continuous feedback in real-time, helping operators monitor machinery health, prevent failures, and ensure smooth operation.
This sensor is part of Epro’s PR6424 series, known for its reliability in demanding industrial environments, such as those found in the automotive, aerospace, and power generation sectors. By offering precise and non-contact measurements, the PR6424/012-010+CON011 helps improve the overall performance and reliability of equipment.
Technical Specifications:
| Parameter | Specification |
| Model | Epro PR6424/012-010+CON011 16mm Eddy Current Sensor |
| Sensor Type | Eddy current displacement sensor |
| Measurement Range | 16 mm |
| Measuring Principle | Eddy current technology |
| Target Material | Suitable for ferromagnetic materials |
| Accuracy | ± 1 µm (micrometer precision) |
| Output Signal | Analog or digital depending on configuration |
| Connection Type | Integrated cable, or separate via CON011 connector |
| Supply Voltage | 24 V DC ± 10% |
| Operating Temperature | -40°C to 85°C |
| Storage Temperature | -40°C to 100°C |
| Frequency Range | 10 Hz to 1 kHz |
| Protection Class | IP65 |
| Weight | 0.8 kg |
| Mounting Type | Flush or non-flush mounting |
| Response Time | < 1 ms |
| Material | Stainless steel housing |
| Electrical Interface | 2-wire (for basic models) or 4-wire (for advanced models) |
Applications:
The Epro PR6424/012-010+CON011 16mm Eddy Current Sensor is used in a wide range of applications where precise non-contact displacement measurements are essential. Key industries and applications include:
-
Vibration Monitoring: In rotating machinery like motors, turbines, and compressors, the sensor monitors displacement due to vibration, helping in early detection of mechanical issues such as imbalance, misalignment, or bearing wear.
-
Condition Monitoring: In the industrial sector, this sensor is used to monitor the health of machines and equipment, including pumps, generators, and bearings, to identify abnormal behavior before a failure occurs.
-
Automotive Testing: The sensor is used in automotive test rigs to measure the displacement of parts such as valves, pistons, and other components during operation, ensuring accuracy in the assembly and performance of automotive parts.
-
Aerospace and Defense: In aerospace testing, precise displacement measurements are critical for the safety and functionality of components like actuators, landing gear, and engine components.
-
Manufacturing: It is used in quality control to ensure that components in high-precision machines or systems are produced with the correct measurements and tolerances.
-
Machine Tooling: In precision machining, the sensor measures tool position or part displacement, ensuring high accuracy in processes like milling, grinding, and turning.
-
Power Generation: The sensor is also used in power plants for monitoring critical machinery such as generators, turbines, and motors, helping detect any mechanical misalignment or displacement issues that could lead to failure.
-
Research & Development: The high accuracy of the sensor makes it ideal for R&D applications where precise displacement measurements are required to study material properties or new technologies.
Advantages:
-
Non-contact Measurement: The Epro PR6424/012-010+CON011 provides non-contact displacement measurements, eliminating the risk of damage to both the sensor and the target material.
-
High Precision: With a measurement accuracy of ±1 µm, this sensor offers superior precision, making it suitable for applications where even the smallest displacement needs to be monitored.
-
Wide Temperature Range: Operating efficiently in extreme temperatures from -40°C to 85°C, this sensor can be used in a variety of industrial environments without the risk of performance degradation.
-
Compact Design: Its compact size (100 mm x 40 mm x 40 mm) allows for easy integration into tight spaces, ideal for applications where space is limited.
-
Durability: With an IP65 protection rating, the sensor is resistant to dust and water ingress, ensuring reliable performance even in harsh industrial conditions.
-
Fast Response Time: The sensor’s response time of < 1 ms ensures real-time feedback, enabling quick detection of displacements, which is critical in high-speed applications like machinery monitoring.
-
Ease of Installation: The sensor is easy to install with multiple mounting options (flush or non-flush), making it highly adaptable to different machine setups.
-
Cost-Effective: The PR6424/012-010+CON011 offers a cost-effective solution for applications that require high-accuracy displacement measurement without the need for complex calibration or maintenance.
-
Versatility: Suitable for a variety of applications from industrial machines to research labs, the sensor’s versatility makes it a valuable tool across different industries.
-
Long Service Life: The PR6424/012-010+CON011 is designed for long-term use, ensuring low maintenance costs and extended operational life even in demanding environments.
Frequently Asked Questions (FAQ)
-
Q: What is the measurement range of the Epro PR6424/012-010+CON011?
A: The measurement range of the sensor is 16 mm. -
Q: What type of output signal does the sensor provide?
A: The sensor provides either an analog or digital output signal depending on the configuration. -
Q: Can this sensor measure displacement on non-ferromagnetic materials?
A: The sensor is designed specifically for ferromagnetic materials and may not work as accurately on non-ferromagnetic materials. -
Q: What is the response time of the sensor?
A: The sensor has a response time of < 1 ms, making it suitable for high-speed applications. -
Q: Is the sensor suitable for use in harsh environmental conditions?
A: Yes, the sensor has an IP65 protection rating, making it resistant to dust and water ingress. -
Q: What is the accuracy of the sensor?
A: The sensor provides a high accuracy of ±1 µm. -
Q: What is the power supply requirement for the sensor?
A: The sensor requires a 24 V DC ±10% power supply. -
Q: How easy is it to install the sensor?
A: The sensor is easy to install with multiple mounting options, either flush or non-flush. -
Q: What industries can benefit from the use of this sensor?
A: This sensor is ideal for industries like automotive, aerospace, manufacturing, power generation, and research & development. -
Q: What is the weight of the Epro PR6424/012-010+CON011 sensor?
A: The weight of the sensor is 0.8 kg.
Related Models (Epro Eddy Current Sensors)
| Model | Description | Measurement Range |
|---|---|---|
| PR6424/012-020 | 20mm Eddy Current Sensor | 20 mm |
| PR6424/012-030 | 30mm Eddy Current Sensor | 30 mm |
| PR6424/012-040 | 40mm Eddy Current Sensor | 40 mm |
| PR6424/011-010 | 10mm Eddy Current Sensor | 10 mm |
| PR6424/013-020 | 20mm Extended Range Eddy Current Sensor | 20 mm |
| PR6424/014-010 | 10mm High-Precision Eddy Current Sensor | 10 mm |
Popular Epro Models (Other Sensors)
| Model | Description | Measurement Type |
|---|---|---|
| PR6424/000-010 | High-Precision Pressure Sensor | Pressure |
| PR6424/010-010 | Vibration Sensor | Vibration |
| PR6424/012-030 | High-Speed Displacement Sensor | Displacement |
| PR6424/001-010 | Temperature Sensor | Temperature |
| PR6424/002-010 | Strain Gauge Sensor | Strain |
| PR6424/020-010 | Differential Pressure Sensor | Differential Pressure |
