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Product Introduction
The Epro PR6424/104-021 16mm Eddy Current Sensor is a precision sensor designed for high-accuracy displacement and vibration measurement in industrial applications. As part of the Epro PR6424 series, this sensor employs the principle of eddy currents to measure the distance between the sensor and a target surface without physical contact. The PR6424/104-021 is particularly well-suited for applications where traditional mechanical sensors might not be appropriate due to wear, contamination, or harsh environmental conditions.
This sensor is used in industries requiring non-contact, high-precision measurements of small displacements, vibrations, and surface conditions. Its 16mm sensor head diameter and 0.2 kg weight make it a compact and lightweight solution for many industrial setups. Furthermore, the sensor is built to withstand tough environments, making it ideal for demanding monitoring and control applications across multiple sectors such as machinery, aerospace, automotive, and energy.
Product Specifications
| Feature | Details |
|---|---|
| Sensor Head Diameter | 16 mm |
| Weight | 0.2 kg |
| Measuring Range | Up to 10 mm |
| Output Type | Analog Output (4-20mA, 0-10V) |
| Frequency Range | Up to 100 kHz |
| Operating Voltage | 24V DC |
| Accuracy | ± 0.1% of Full Scale |
| Response Time | < 1 ms |
| Material | Stainless Steel |
| Temperature Range | -20°C to +85°C |
| Environmental Rating | IP67 |
| Mounting Type | Threaded mounting, adjustable |
Product Applications
The Epro PR6424/104-021 16mm Eddy Current Sensor is ideal for a variety of industrial applications that demand accurate, non-contact measurement. Some of the key areas where it is used include:
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Vibration Monitoring
Used extensively in monitoring the vibrations of rotating machinery, turbines, and engines. This sensor helps detect imbalance, wear, and misalignment in rotating parts, ensuring early detection of issues before they lead to system failure. -
Displacement and Position Sensing
The PR6424/104-021 is ideal for measuring small displacements in automotive, aerospace, and manufacturing systems. It provides highly accurate position feedback without physical contact with the target surface. -
Thickness Measurement
In industries like metals, plastics, and composite materials, this sensor can measure the thickness of materials without making physical contact, reducing the risk of damaging delicate surfaces. -
Proximity Sensing
This sensor detects the presence or position of metal objects in industrial automation, assembly lines, and quality control processes. It provides accurate and real-time data for process control and automation. -
Non-Contact Wear Detection
The sensor is used in machinery where wear and tear need to be detected without direct contact, ensuring that parts are checked without causing damage to either the sensor or the components being tested. -
Rotor Blade and Turbine Monitoring
In the energy sector, this sensor is used to monitor the position and vibration of rotor blades and turbine parts, ensuring optimal performance and safety during operation.
Product Advantages
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High Precision
The PR6424/104-021 offers a ±0.1% full-scale accuracy, making it suitable for precise displacement, position, and vibration measurements in critical applications. -
Non-Contact Measurement
This sensor uses the eddy current principle for non-contact measurement, ensuring there is no physical wear, contamination, or mechanical stress on the target surface. -
Fast Response Time
With a response time of less than 1 ms, the PR6424/104-021 sensor provides real-time feedback, which is essential for high-speed applications where immediate action is needed. -
Compact Design
The 16mm sensor head diameter and 0.2 kg weight make this sensor compact, ideal for tight installation spaces where traditional sensors might be too bulky. -
Durability and Rugged Construction
Built with a stainless steel housing and an IP67 environmental rating, the sensor is protected against dust and water, making it ideal for use in challenging industrial environments. -
Wide Operating Temperature Range
With an operating temperature range of -20°C to +85°C, the sensor can function in extreme environments, from cold outdoor installations to hot industrial settings.
FAQ
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What is the maximum measuring range of the Epro PR6424/104-021 Eddy Current Sensor?
The PR6424/104-021 sensor offers a measuring range of up to 10 mm, making it suitable for small displacement and position measurements. -
What output types are supported by the Epro PR6424/104-021 sensor?
This sensor supports analog outputs, including 4-20mA and 0-10V, for easy integration with most industrial control systems. -
What is the accuracy of the Epro PR6424/104-021 sensor?
The sensor offers ±0.1% of full scale accuracy, ensuring high precision in applications where exact measurements are critical. -
What is the response time of the Epro PR6424/104-021 sensor?
The sensor has a fast response time of less than 1 ms, which makes it ideal for high-speed dynamic measurements. -
What material is the sensor head made from?
The sensor head is made from stainless steel, providing robust construction and resistance to corrosion in industrial environments. -
What is the operating voltage of the Epro PR6424/104-021 sensor?
The sensor operates on a 24V DC nominal voltage, which is standard for industrial sensors. -
What is the environmental rating of the Epro PR6424/104-021 sensor?
With an IP67 rating, the sensor is protected against dust and water, ensuring reliable operation in demanding environments. -
What temperature range can the Epro PR6424/104-021 sensor withstand?
The sensor can operate in temperatures from -20°C to +85°C, making it suitable for use in a variety of industrial and outdoor settings. -
How is the Epro PR6424/104-021 sensor mounted?
The sensor features threaded mounting and is adjustable, allowing for precise installation and alignment in different applications. -
Can the Epro PR6424/104-021 sensor be used in high-speed applications?
Yes, the PR6424/104-021 sensor has a fast response time of less than 1 ms, making it suitable for high-speed monitoring and control systems.
Recommended Related Models
Here are six related models from the same series, as well as six popular Epro models:
Related Models from the PR6424 Series
| Model | Description |
|---|---|
| PR6424/102-000 | High-precision eddy current sensor for vibration monitoring |
| PR6424/105-000 | 8 mm eddy current sensor with enhanced sensitivity |
| PR6424/106-000 | Robust sensor for high-speed displacement measurement |
| PR6424/108-000 | Compact eddy current sensor for tight spaces |
| PR6424/109-000 | High-frequency eddy current sensor for dynamic applications |
| PR6424/110-000 | Low-noise sensor for critical accuracy measurements |
Popular Epro Models
| Model | Description |
|---|---|
| PR6426/010-100 | High-precision pressure sensor with standard output and calibration for industrial use |
| PR6426/010-030 | Compact pressure sensor with enhanced diagnostics and improved temperature stability |
| PR6427/010-050 | Differential pressure sensor designed for high-performance applications |
| PR6428/010-080 | Pressure sensor with extended measurement range and advanced filtering options |
| PR6429/010-120 | High-resolution pressure sensor for critical applications with multi-output support |
| PR6430/010-150 | Pressure sensor with low power consumption and rugged design for harsh environments |
