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Product Overview
The Epro PR6424/105-101 is a high-performance 16mm Eddy Current Sensor designed for high-precision measurement of displacement, proximity, and position in various industrial applications. This sensor operates using the principle of eddy current measurement, which involves the generation of a magnetic field that interacts with a conductive target. The displacement of the target causes a change in inductance, which the sensor measures with remarkable accuracy.
This sensor is ideally suited for applications such as rotating machinery monitoring, bearing health analysis, and precision positioning in automated systems. Its compact design (with a 16mm sensor head diameter) and durable construction make it perfect for use in confined spaces or environments where environmental factors like temperature fluctuations, vibrations, and electromagnetic interference could affect measurement accuracy.
The PR6424/105-101 delivers reliable, non-contact measurements that ensure long-term performance in harsh industrial conditions. Its versatility and precision make it a preferred choice across various industries including aerospace, automotive, and industrial automation.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | PR6424/105-101 |
| Sensor Head Diameter | 16 mm |
| Weight | 0.2 kg |
| Measurement Range | 0 to 10 mm |
| Output Type | Analog / Digital |
| Voltage Supply | 15-30 VDC |
| Temperature Range | -20°C to 85°C |
| Resolution | 0.1 µm |
| Frequency Response | 500 kHz |
| Accuracy | ±0.1% of full scale |
| Housing | Stainless steel |
| Connection Type | M12 connector |
Product Applications
The Epro PR6424/105-101 16mm Eddy Current Sensor is widely used across multiple industrial sectors requiring precise and reliable displacement measurements:
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Rotating Machinery Monitoring: It is used to monitor the displacement of rotating components such as shafts, motors, and turbines, helping prevent mechanical failures and ensuring smooth operation.
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Bearing Health Monitoring: The sensor measures the displacement of bearings, which allows early detection of wear or faults, reducing downtime and maintenance costs.
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Proximity Sensing: It plays a critical role in applications that require proximity detection, ensuring the correct positioning of parts or components in automated systems.
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Precision Positioning in Robotics: It provides accurate displacement measurements, crucial for positioning robotic arms or other moving components in automated environments.
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Manufacturing Process Control: The sensor ensures precise measurements and feedback during production processes, allowing for high-quality control in manufacturing lines.
Its robustness, precision, and compact size make the PR6424/105-101 sensor essential for high-performance measurement in industrial automation and beyond.
Product Advantages
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High Precision: The PR6424/105-101 offers exceptional measurement accuracy, with a resolution of 0.1 µm and an accuracy of ±0.1% of full scale, making it ideal for demanding applications requiring high precision.
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Compact and Robust: With a 16mm sensor head diameter, this sensor fits into tight spaces while maintaining excellent performance. The stainless steel housing ensures durability even in harsh conditions.
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Wide Measurement Range: It has a broad measurement range from 0 to 10 mm, making it adaptable to various displacement measurement tasks.
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Flexible Output Options: The PR6424/105-101 supports both analog and digital outputs, providing versatile integration possibilities with different industrial systems.
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Temperature Range: The sensor operates reliably in temperatures ranging from -20°C to 85°C, making it suitable for use in environments with fluctuating temperatures.
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Environmental Immunity: The sensor is resistant to external disturbances such as vibrations, magnetic fields, and electromagnetic interference, ensuring consistent and accurate measurements in tough industrial environments.
FAQ
1. What is the measurement range of the Epro PR6424/105-101 sensor?
The Epro PR6424/105-101 sensor has a measurement range from 0 to 10 mm, which enables it to measure small displacements accurately.
2. What types of output does the PR6424/105-101 sensor support?
The sensor supports both analog and digital outputs, allowing for flexible integration into a variety of industrial systems.
3. What is the resolution of the PR6424/105-101 sensor?
The PR6424/105-101 provides a high resolution of 0.1 µm, ensuring precise measurements of even small displacements.
4. What is the accuracy of the PR6424/105-101 sensor?
The sensor has an accuracy of ±0.1% of full scale, ensuring reliable and accurate measurements in critical applications.
5. What temperature range can the PR6424/105-101 sensor operate in?
The sensor operates in a temperature range of -20°C to 85°C, making it suitable for use in environments with both high and low temperatures.
6. What material is the housing of the PR6424/105-101 sensor made from?
The PR6424/105-101 sensor is housed in stainless steel, providing durability and protection against harsh industrial conditions.
7. How does the PR6424/105-101 sensor detect displacement?
The sensor uses eddy current technology, where a magnetic field is generated and interacts with a conductive target. Displacement is measured by detecting changes in inductance caused by the target’s movement.
8. What is the power supply requirement for the PR6424/105-101 sensor?
The PR6424/105-101 sensor requires a power supply of 15-30 VDC, which is typical for many industrial sensors.
9. In which industries can the PR6424/105-101 sensor be used?
The sensor is used in a wide range of industries including manufacturing, aerospace, automotive, robotics, and process control, where accurate displacement measurement is critical.
10. What connection type is used by the PR6424/105-101 sensor?
The PR6424/105-101 sensor uses an M12 connector, which facilitates easy integration with industrial control systems.
Model Recommendations
| Model | Description |
|---|---|
| PR6424/105-102 | Enhanced version with a broader measurement range |
| PR6424/105-103 | Compact version for tighter installation spaces |
| PR6424/106-000 | Standard sensor for general-purpose applications |
| PR6424/105-104 | High-frequency version for fast-moving applications |
| PR6424/107-000 | Extended temperature version for extreme environments |
| PR6424/106-001 | Offers additional output options for advanced control systems |
Popular Epro Models
| Model | Description |
|---|---|
| PR6424/101-000 | Basic eddy current sensor for standard applications |
| PR6424/108-000 | High-range sensor for large displacement measurements |
| PR6424/102-000 | Compact version for tight installation spaces |
| PR6424/109-000 | Fast-response sensor for high-speed applications |
| PR6424/103-000 | High-precision version for applications requiring extreme accuracy |
| PR6425/101-000 | Enhanced sensor for high-demand applications |
