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Product Introduction
The Epro PR6480/061-030+CON021 Eddy Current Sensor is a high-precision device used for non-contact measurement of displacement, vibration, and position within a wide range of industrial applications. Designed for highly dynamic environments, the PR6480/061-030+CON021 sensor provides fast, reliable, and accurate data even in harsh conditions such as high vibration, extreme temperatures, and electromagnetic interference.
With its advanced eddy current technology, the sensor can measure the distance to conductive materials without physical contact, minimizing wear and tear while ensuring long-term reliability. It is ideal for measuring rotor displacement in rotating machinery, monitoring vibration levels in critical components, and for applications where contact-based sensors would be unsuitable.
This sensor is engineered to integrate seamlessly into automation and control systems, including SCADA, PLC, and industrial monitoring setups. It ensures real-time, precise measurements that help improve the efficiency and safety of various industrial processes, especially those involving moving parts or requiring constant monitoring.
Product Specifications
| Parameter | Details |
|---|---|
| Model Number | PR6480/061-030+CON021 |
| Manufacturer | Epro |
| Product Type | Eddy Current Sensor |
| Measuring Range | 0 to 30 mm |
| Output Type | Analog (4-20 mA) / Digital (RS485) |
| Resolution | 16-bit |
| Accuracy | ±0.01 mm |
| Frequency Response | Up to 20 kHz |
| Operating Temperature | -40°C to +85°C (-40°F to 185°F) |
| Storage Temperature | -40°C to +100°C (-40°F to 212°F) |
| Power Supply | 24 VDC ±10% |
| Power Consumption | < 2 W |
| Mounting Type | Threaded M12 (standard) |
| Housing Material | Stainless Steel |
| Package size | 156 x 85 x 90 mm |
| Weight | 0.22 kg |
| Signal Output | 4-20 mA or RS485 (selectable) |
| Measurement Principle | Eddy Current |
| Electrical Protection | IP67 (dust-tight, waterproof) |
| Certifications | CE, UL, ATEX |
| Application Area | Industrial Automation, Vibration Monitoring, Position Measurement |
Applications
The Epro PR6480/061-030+CON021 Eddy Current Sensor is ideal for a wide variety of industrial applications that require precise and non-contact measurement of displacement, position, or vibration. Here are some key areas where this sensor excels:
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Rotating Machinery Monitoring
This sensor is used extensively for monitoring the displacement of rotor shafts, bearings, and other moving components in turbines, generators, and motors. It helps detect early signs of imbalance, misalignment, and other issues that could lead to failure. -
Vibration Monitoring
The sensor is used in vibration analysis systems for critical machinery, helping detect unwanted vibrations that could indicate malfunction or wear. The high-frequency response ensures accurate monitoring even in fast-moving systems. -
Position Measurement in Manufacturing
In automated manufacturing systems, this sensor helps measure the position of moving parts, such as robotic arms, conveyor systems, and other automated machinery, ensuring precise movement and alignment. -
Proximity Measurement in Quality Control
In precision quality control processes, the sensor measures the proximity of objects to verify alignment, spacing, and position within very tight tolerances. -
Automotive Testing
Used in automotive test benches to monitor displacement and vibration in engine components, transmissions, and other high-performance parts. -
Aircraft and Aerospace
The sensor can be used for non-contact position measurement in sensitive aerospace components, ensuring accurate and reliable data without the risk of contact-related wear. -
Energy Sector
Used in monitoring wind turbines, hydro turbines, and power plant machinery to ensure operational integrity and prevent failure due to excess displacement or vibration.
Product Advantages
The Epro PR6480/061-030+CON021 Eddy Current Sensor offers several key advantages that make it an excellent choice for industrial and automation systems:
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Non-Contact Measurement
Being a non-contact sensor, it eliminates the need for mechanical wear parts, resulting in minimal maintenance and a long service life. -
High Accuracy and Precision
With an accuracy of ±0.01 mm and a 16-bit resolution, it provides highly accurate measurements, essential for applications requiring precision and reliability. -
Fast Frequency Response
The sensor has a high-frequency response of up to 20 kHz, allowing it to capture rapid changes in displacement or vibration, making it ideal for dynamic systems. -
Rugged and Durable
The stainless-steel housing and IP67 rating ensure that the sensor can withstand harsh industrial environments, including exposure to dust, moisture, and chemicals. -
Wide Temperature Range
The sensor operates efficiently in a wide temperature range of -40°C to +85°C (-40°F to 185°F), making it suitable for a variety of environments. -
Versatile Output Options
With both analog (4-20 mA) and digital (RS485) outputs, it is compatible with a variety of industrial control systems, ensuring flexible integration. -
CE, UL, and ATEX Certified
The sensor is certified for use in hazardous locations (ATEX), ensuring safe operation in potentially explosive environments.
Frequently Asked Questions (FAQ)
-
What is the measurement range of the PR6480/061-030+CON021?
The measurement range of the sensor is 0 to 30 mm. -
What is the maximum frequency response of the sensor?
The sensor has a frequency response of up to 20 kHz, making it suitable for high-speed applications. -
What output options are available for the sensor?
The sensor provides both analog (4-20 mA) and digital (RS485) outputs, which can be selected based on the system requirements. -
Can this sensor be used for high-temperature applications?
Yes, the sensor can operate within a temperature range of -40°C to +85°C (-40°F to 185°F), making it suitable for high-temperature environments. -
What is the power consumption of the PR6480/061-030+CON021?
The sensor consumes less than 2 W of power, making it energy-efficient. -
How accurate is the measurement provided by this sensor?
The accuracy of the sensor is ±0.01 mm, providing precise displacement and position data. -
Is the sensor protected against environmental factors?
Yes, it has an IP67 rating, which means it is dust-tight and waterproof, making it ideal for harsh industrial environments. -
What type of mounting is available for the sensor?
The sensor can be mounted using a standard M12 threaded connection. -
Can this sensor be used in hazardous environments?
Yes, the sensor is ATEX certified and can be used in hazardous environments where explosive gases or dust may be present. -
What materials is the housing made of?
The sensor’s housing is made of stainless steel, ensuring durability and resistance to corrosion.
Related Models from the Same Series
| Model | Description | Measuring Range | Output Type | Frequency Response |
|---|---|---|---|---|
| PR6480/061-040+CON021 | Eddy Current Sensor | 0 to 40 mm | 4-20 mA, RS485 | Up to 20 kHz |
| PR6480/061-050+CON021 | Eddy Current Sensor | 0 to 50 mm | 4-20 mA, RS485 | Up to 20 kHz |
| PR6480/061-020+CON021 | Eddy Current Sensor | 0 to 20 mm | 4-20 mA, RS485 | Up to 20 kHz |
| PR6480/061-100+CON021 | High-range Eddy Current Sensor | 0 to 100 mm | 4-20 mA, RS485 | Up to 10 kHz |
| PR6480/061-010+CON021 | Compact Eddy Current Sensor | 0 to 10 mm | 4-20 mA, RS485 | Up to 20 kHz |
| PR6480/061-060+CON021 | Medium-range Eddy Current Sensor | 0 to 60 mm | 4-20 mA, RS485 | Up to 20 kHz |
Popular Models from Epro
| Model | Description | Measuring Range | Output Type | Accuracy |
|---|---|---|---|---|
| PR6423/005-010+CON021 | Eddy Current Displacement Sensor | 0 to 10 mm | 4-20 mA, RS485 | ±0.01 mm |
| PR6424/013-140+CON021 | High Precision Eddy Current Sensor | 0 to 140 mm | 4-20 mA, RS485 | ±0.01 mm |
| PR6424/061-050+CON021 | Medium-range Eddy Current Sensor | 0 to 50 mm | 4-20 mA, RS485 | ±0.01 mm |
| PR6400/061-030+CON021 | Eddy Current Vibration Monitoring Sensor | 0 to 30 mm | 4-20 mA, RS485 | ±0.01 mm |
| PR6485/061-020+CON021 | Compact Eddy Current Vibration Sensor | 0 to 20 mm | 4-20 mA, RS485 | ±0.01 mm |
| PR6420/061-025+CON021 | Industrial Eddy Current Sensor | 0 to 25 mm | 4-20 mA, RS485 | ±0.01 mm |
