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Product Introduction
The GE IC660BBS100 Isolated I/O Module is a rugged and flexible component of the GE Genius I/O family, designed to support a combination of discrete input and output operations within industrial automation systems. With a compact design, the IC660BBS100 offers 16 user-configurable I/O points that can function as either inputs or outputs, delivering a high degree of control flexibility. Each I/O circuit is isolated, ensuring robust electrical protection and interference resistance. This module is ideal for environments requiring mixed signal handling, long cable runs, and high noise immunity, making it a reliable solution in both discrete and hybrid industrial control systems.
Product Specifications
| Parameter | Description |
|---|---|
| Product Name | IC660BBS100 |
| Manufacturer | GE Fanuc (now part of Emerson Automation) |
| Series | Genius I/O |
| I/O Points | 16 configurable I/O points |
| Isolation Type | Channel-to-channel and channel-to-ground isolation |
| Input Voltage Range | 0–32 VDC (nominal 24VDC typical) |
| Output Voltage Range | 0–32 VDC |
| Output Current per Channel | Up to 0.5 A |
| Total Module Current | 8 A maximum |
| Input Threshold | On: >11 VDC; Off: <6 VDC |
| On-State Voltage Drop | 1.5 V max at rated load |
| LED Indicators | Individual I/O status LEDs |
| Update Rate | 16 ms typical |
| Isolation Voltage | 1500 V RMS between channels and ground |
| Mounting Type | DIN rail or panel mount |
| Power Supply | 24 VDC, externally provided |
| Operating Temperature | 0°C to +60°C |
| Storage Temperature | -40°C to +85°C |
| Humidity Range | 5% to 95% non-condensing |
| Dimensions (H x W x D) | 224.4 x 88.9 x 100 mm |
| Weight | 1.47 kg |
| Certifications | UL, CE, CSA |
| Communication Interface | Genius Bus |
| Configurability | Software-configurable via Hand-Held Monitor or PLC tools |
Product Applications
The IC660BBS100 module is used across a wide array of industries requiring reliable control and monitoring of mixed signal environments. Common application fields include:
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Manufacturing Automation: Mixed digital I/O control for assembly lines and packaging systems.
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Water Treatment Plants: Interfacing with pump status sensors and control relays.
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Material Handling Systems: Monitoring conveyor inputs and actuating motors or solenoids.
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Building Automation: Managing lighting, ventilation, and access systems.
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Power and Utility Management: Control of switchgear signals and status indicators.
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Mining and Heavy Equipment: Rugged field operations requiring isolated I/O and high durability.
Product Advantages
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Flexible I/O Configuration: All 16 channels can be individually set as inputs or outputs, reducing inventory and increasing adaptability.
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Robust Isolation: Each channel is electrically isolated, which enhances noise immunity and ensures operational integrity in electrically noisy environments.
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Durable and Field-Proven: Built to withstand harsh industrial environments with wide operating temperature and humidity ranges.
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Built-in Diagnostics: LEDs for each I/O point provide immediate visual status, simplifying troubleshooting and maintenance.
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Genius Network Compatibility: Seamlessly integrates into existing GE Genius I/O networks, supporting efficient distributed control.
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Reduces Cabinet Space: Compact design helps minimize space in control cabinets, allowing for dense installations.
Frequently Asked Questions (FAQ)
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Q: What makes the IC660BBS100 unique compared to standard digital I/O modules?
A: It offers fully configurable I/O points with full channel isolation, allowing the same hardware to be used for inputs or outputs as needed. -
Q: Is configuration software required for setup?
A: Yes, configuration can be performed using a GE Hand-Held Monitor or appropriate PLC configuration tools. -
Q: What is the maximum current output per channel?
A: Each channel can source up to 0.5 amps, with a total module limit of 8 amps. -
Q: Does this module support hot swapping?
A: No, the IC660BBS100 does not support hot swapping; power must be off during module replacement. -
Q: Can it be used in high-vibration environments?
A: Yes, it’s built for industrial-grade usage, including high-vibration and electrical noise environments. -
Q: What communication protocol does the module use?
A: It communicates via the GE Genius Bus protocol. -
Q: Are the channels isolated from each other?
A: Yes, all channels are fully isolated from each other and from ground, enhancing reliability and protection. -
Q: Is the module compatible with modern Emerson PACSystems?
A: It can be integrated into systems with appropriate network adapters or legacy compatibility bridges. -
Q: How is the module mounted in a control panel?
A: It can be DIN rail or panel mounted depending on installation needs. -
Q: What certifications does this module carry?
A: The IC660BBS100 is UL, CE, and CSA certified for use in global industrial applications.
Related Models (Same Series or Function)
| Model Number | Description | I/O Type | Channels | Key Feature |
|---|---|---|---|---|
| IC660BBD120 | Genius Block, 16 Circuit Input Module | Digital Input | 16 | Input only version |
| IC660BBD100 | Genius I/O, 32 Point Source Input Block | Digital Input | 32 | High-density input configuration |
| IC660BBD110 | Genius I/O, 16 Point Sink Input Module | Digital Input | 16 | Sink-type input configuration |
| IC660TSD100 | Genius Analog Input Block | Analog Input | 8 | Supports thermocouples and RTDs |
| IC660TBD100 | Genius Analog Output Block | Analog Output | 8 | Voltage and current output |
| IC660ELB905 | Genius Bus Interface for Ethernet | Network Adapter | – | Ethernet to Genius interface |
Popular GE Models
| Model Number | Description | Type | Application Area |
|---|---|---|---|
| IC695CPU320 | RX3i CPU with Ethernet | Controller | PACSystems RX3i |
| IC200ALG230 | Versamax Analog Input Module | Analog Input | Small to mid-range I/O systems |
| IC693MDL930 | Discrete Output Module (Relay) | Digital Output | Series 90-30 systems |
| IC695PSA140 | RX3i Power Supply | Power Supply | Modular automation systems |
| IC694MDL645 | 32-Point DC Output Module | Digital Output | High-density output applications |
| IC200CHS002 | VersaMax I/O Carrier | Mounting Base | Supports modular installation |
