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Product Introduction
The GE IC660BCM501 is a Bus Controller Module from the Genius I/O Series, developed by GE (General Electric) for industrial automation systems. This controller serves as the communication link between the Genius I/O blocks and the central controller (PLC or DCS). Known for its high reliability and robust construction, the IC660BCM501 allows seamless data exchange in distributed control applications across a broad range of industries. It is designed to work within GE’s modular control systems, especially where scalability and dependable communication are critical.
Product Features and Advantages
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High-Speed Communication: The IC660BCM501 supports high-speed data transfer across the Genius I/O network, ensuring real-time communication between field devices and controllers.
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Flexible Configuration: It supports multiple block types and can be easily configured using GE’s programming tools, reducing integration time.
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Robust Diagnostics: Advanced built-in diagnostics assist in quick fault isolation and troubleshooting, enhancing system uptime.
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Rugged Design: Engineered to perform in industrial environments with wide operating temperature ranges and resistance to electrical noise.
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Multi-Drop Capability: It supports communication with up to 31 Genius I/O blocks on a single bus, reducing wiring complexity and cost.
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Hot-Swappable: Designed for minimal downtime, allowing maintenance or replacement without halting the system.
Technical Specifications
| Parameter | Details |
|---|---|
| Model Number | IC660BCM501 |
| Product Type | Genius I/O Bus Controller Module |
| Communication Interface | Genius Bus |
| Supported Blocks | Up to 31 Genius I/O blocks |
| Update Time | Typically less than 5 ms |
| Supply Voltage | 5 V DC (supplied by the backplane) |
| LED Indicators | OK, Bus OK, I/O Status, Configuration Status |
| Mounting Type | Rack-mounted |
| Operating Temperature | 0 to 60°C (32 to 140°F) |
| Storage Temperature | -40 to 85°C (-40 to 185°F) |
| Dimensions | 120 x 60 x 30 mm |
| Weight | 0.25 kg |
| Configuration Tool | IC660/HHM or PC-based software |
Applications
The IC660BCM501 is widely used in industrial environments that demand distributed control systems and high-performance I/O communication, including:
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Manufacturing Automation: Communication bridge between PLCs and field I/O in automotive, packaging, and food processing plants.
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Energy and Utilities: Deployed in power distribution systems and water treatment facilities for remote I/O communication.
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Oil & Gas: Used in harsh environments such as drilling platforms and refineries where robust and reliable control is essential.
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Material Handling Systems: Facilitates coordination between multiple sensors, actuators, and controllers.
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Building Automation: For HVAC and lighting control systems that require decentralized I/O architecture.
Installation Instructions
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Power Down System: Ensure the main power supply is turned off before installation.
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Insert into Backplane: Slide the IC660BCM501 module into a designated rack slot and firmly seat it.
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Connect to Genius Bus: Attach the Genius bus cable to the communication port and ensure proper termination.
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Configure Settings: Use a handheld monitor (IC660/HHM) or PC configuration software to assign node numbers and configure the device.
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Apply Power and Test: Power up the system, verify LED indicators, and run diagnostic checks to ensure proper communication.
FAQs (Frequently Asked Questions)
Q1: What is the function of the GE IC660BCM501 module?
A1: It acts as a communication interface between a host controller and Genius I/O blocks in a distributed control system.
Q2: How many I/O blocks can it control?
A2: It supports up to 31 Genius I/O blocks on a single bus.
Q3: Can the IC660BCM501 be hot-swapped?
A3: Yes, the module supports hot-swapping for reduced downtime.
Q4: What type of cable is used for Genius bus communication?
A4: Twisted-pair shielded cable, typically Belden 9182 or equivalent.
Q5: What tools are used to configure this module?
A5: GE’s handheld monitor (IC660/HHM) or PC-based configuration tools.
Q6: Does it require a specific rack for installation?
A6: Yes, it must be installed in a compatible GE rack system.
Q7: What diagnostic features does it include?
A7: It provides status LEDs and detailed fault codes via handheld monitors or software.
Q8: Can it be used with PLCs from other brands?
A8: While designed for GE systems, it may integrate with other PLCs via appropriate protocols, though not guaranteed.
Q9: What is the input voltage requirement?
A9: The module operates with 5V DC supplied via the backplane.
Q10: Is the module firmware upgradeable?
A10: No, firmware updates are typically not user-performed on this legacy device.
Related or Compatible Models
| Model | Description |
|---|---|
| IC660BBA103 | Genius I/O 16-Circuit Sink Input Block |
| IC660TBA100 | Genius I/O 16-Circuit Relay Output Block |
| IC660BBD110 | Genius I/O 32-Circuit Input Block |
| IC660BBD120 | Genius I/O 32-Circuit Output Block |
| IC660BEM100 | Genius I/O Bus Interface Module |
| IC660ELB912 | Genius I/O Electronic Load Module |
Popular GE Models with Specifications
| Model | Description | Dimensions (mm) | Weight (kg) | Voltage |
|---|---|---|---|---|
| IC660BBD021 | 16/16 Discrete I/O Block | 130 x 70 x 160 | 1.10 | 115/230V AC |
| IC660BBD100 | 32-Circuit Source Input Block | 127 x 70 x 160 | 1.05 | 24V DC |
| IC660BBA100 | 16-Circuit Sink Input Block | 127 x 70 x 160 | 1.00 | 115/230V AC |
| IC660TSD100 | Thermocouple Analog Input Block | 127 x 70 x 160 | 1.10 | 24V DC |
| IC660ELB912 | Electronic Load Block | 130 x 80 x 160 | 1.15 | 115V AC |
| IC660BEM100 | Bus Interface Module | 127 x 50 x 147 | 0.85 | 5V DC |
