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Product Introduction
The Honeywell 10004/1/1 Communication Module is a robust, high-performance interface module specifically designed for industrial control systems, particularly within Honeywell’s widely adopted Fail Safe Controller (FSC) system. This module is engineered to ensure seamless communication between the control system and external interfaces such as SCADA, DCS, or other automation layers. It plays a critical role in data transmission, fault reporting, and process coordination by leveraging reliable communication protocols and deterministic data handling.
Its robust architecture is built for high availability and redundancy, adhering to Honeywell’s legacy of safety-critical applications in oil & gas, petrochemical, power generation, and process industries. Supporting a range of standard and proprietary protocols, the 10004/1/1 guarantees smooth and stable network integration across control layers.
Product Specifications
Parameter | Details |
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Model Number | 10004/1/1 |
Manufacturer | Honeywell |
Module Type | Communication Module |
System Compatibility | Honeywell FSC (Fail Safe Controller) Systems |
Interface Type | Redundant RS-485 / Serial & Ethernet-based communication |
Protocols Supported | Modbus RTU, Modbus TCP/IP, Honeywell Proprietary Protocols |
Baud Rate | 300 to 115200 bps (configurable) |
Status Indicators | Front-panel LED for TX, RX, and Status |
Input Voltage | 24 VDC nominal (via backplane) |
Power Consumption | < 5W |
Operating Temperature | 0°C to 60°C (32°F to 140°F) |
Storage Temperature | -40°C to 85°C |
Humidity | 5% to 95% RH (non-condensing) |
Dimensions (H×W×D) | 38 x 127 x 197 mm |
Weight | 0.4 kg |
Mounting | DIN rail or slot-based mounting within FSC system chassis |
Certifications | CE, CSA, UL, ATEX (Zone 2), SIL 3 compliant |
Applications
The 10004/1/1 Communication Module is primarily deployed in industries where high-reliability control and monitoring are essential. Key applications include:
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Oil & Gas: For real-time communication between safety systems and SCADA/DCS.
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Petrochemical Plants: Integration of critical safety systems with legacy and modern control platforms.
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Power Generation: Ensuring secure data flow in turbine and boiler safety automation.
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Water & Wastewater Treatment: For interfacing PLCs with supervisory control units.
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Pharmaceuticals: Supporting validated communication in GxP-compliant environments.
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Mining and Metals: Safe communication handling in hazardous environments.
Product Advantages
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High Reliability: Designed for use in safety-critical systems up to SIL 3.
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Redundant Communication Support: Ensures no single point of failure in data links.
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Protocol Versatility: Supports both legacy and modern communication standards.
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Simple Integration: Easy configuration and diagnostics via Honeywell software.
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Low Power Design: Efficient operation reduces system thermal load.
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Rugged Build: Built for demanding industrial environments with wide temperature range and vibration resistance.
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LED Indicators: Front panel status lights aid in quick diagnostics.
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Certified for Hazardous Areas: Ideal for use in ATEX Zone 2 environments.
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Extended Lifespan: Honeywell’s proven design ensures long product lifecycle.
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Global Compliance: Carries multiple global certifications, easing international deployments.
Frequently Asked Questions (FAQ)
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What types of communication interfaces are supported by the 10004/1/1 module?
It supports RS-485 serial and Ethernet communication with redundancy for fault tolerance. -
Can the module be configured to communicate with third-party PLCs?
Yes, it supports industry-standard Modbus RTU and TCP/IP, making it compatible with many third-party systems. -
Does the 10004/1/1 require external power supply?
No, it draws power directly from the system backplane, eliminating the need for external wiring. -
How does the module indicate communication status?
It features front-panel LEDs to show TX, RX, and general status activity for real-time diagnostics. -
Is this module suitable for use in high-vibration environments like offshore platforms?
Yes, it is built with industrial-grade components and rugged housing to withstand such conditions. -
Can this module handle both analog and digital communication signals?
The module itself focuses on digital communication; analog signals are processed via separate I/O modules. -
What kind of redundancy does this module support?
It supports redundant communication channels to ensure continuous data flow during component failures. -
Does it require manual configuration, or is it auto-configurable?
Initial configuration is manual via Honeywell tools, but once set up, the module operates autonomously. -
How does the module integrate with Honeywell Experion or TDC systems?
Through protocol bridging and native compatibility, it acts as a reliable communication link between FSC and Experion/TDC. -
Is there any limit to the number of communication modules in a single rack?
The number depends on the FSC system chassis capacity, but multiple modules can be installed for load balancing and redundancy.
Recommended Related Models (Same Series / Related Functionality)
Model Number | Description | Compatibility | Function |
---|---|---|---|
10004/1/2 | Communication Module (alternate protocol set) | Honeywell FSC systems | Serial/Ethernet Comm |
10008/2/1 | I/O Control Processor Module | Honeywell FSC | I/O Management |
51199929-100 | RS-232/RS-485 Interface Module | Experion PKS/FSC | Serial Communication |
10006/2/1 | Data Highway Gateway Module | Honeywell Universal Station | Gateway Interface |
51401291-100 | Redundant Ethernet Module | C300/C200 Process Controllers | Ethernet Redundancy |
10005/1/1 | Protocol Converter Module | FSC & Legacy Controllers | Multi-protocol Integration |
Popular Models from Honeywell (Other Series)
Model Number | Description | System Compatibility | Function |
---|---|---|---|
CC-TDIL01 | Digital Input Module (24VDC) | C300 Controller | DI Signal Acquisition |
CC-PCNT01 | Pulse Counter Module | Experion PKS | Frequency/Pulse Counting |
MC-PAIH03 | Analog Input Module | TDC3000/Experion | 4-20mA Signal Processing |
51198947-100 | Ethernet Communication Interface | TDC/TPS Network | Ethernet Communication |
TC-IAH061 | High-Level Analog Input | TDC3000 | Analog Sensing Module |
FC-TDIO11 | Dual DI/DO Module | FSC | Mixed I/O Signal Interface |