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Product Introduction
The Honeywell 10004/I/F Communication Module is a robust, industrial-grade interface device designed for the FSC (Fail Safe Controller) system, which is widely used in safety-critical applications across the oil & gas, petrochemical, and power industries. This module is engineered to support reliable, redundant communications between the FSC safety system and supervisory control networks such as DCS or SCADA platforms.
The “I/F” in the part number typically denotes a specific communication interface variant, optimized for integration in custom or complex system architectures. With support for multiple standard protocols and redundant architecture, the 10004/I/F ensures secure, uninterrupted communication even in high-risk, mission-critical operations.
Product Specifications
Parameter | Details |
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Model Number | 10004/I/F |
Manufacturer | Honeywell |
Module Type | Communication Interface Module |
Series | FSC (Fail Safe Controller) |
Interface Types | RS-485, Serial, Ethernet (variant dependent) |
Supported Protocols | Modbus RTU, Modbus TCP/IP, Honeywell Proprietary Protocols |
Communication Speed | 300 bps – 115.2 kbps (configurable) |
Status Indicators | LED indicators: TX, RX, Status, Error |
Input Power | 24 VDC via backplane |
Power Consumption | ≤ 5 W |
Mounting Method | Slot-based mounting in FSC rack or DIN rail (depending on variant) |
Operating Temperature | 0°C to 60°C (32°F to 140°F) |
Storage Temperature | -40°C to +85°C |
Humidity Tolerance | 5% to 95% RH, non-condensing |
Vibration Resistance | Compliant with industrial vibration standards |
Dimensions (H × W × D) | 38 × 127 × 191 mm |
Weight | 0.4 kg |
Certifications | CE, CSA, UL, ATEX Zone 2, SIL 3 |
Product Applications
The Honeywell 10004/I/F is used extensively in industries where secure and fail-safe communication is non-negotiable. Common application areas include:
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Oil and Gas Processing Units – Managing communication between ESD systems and SCADA.
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Refineries and Petrochemical Plants – Providing data exchange between safety controllers and plant DCS.
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Power Plants – For critical communication with turbine protection and control subsystems.
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Chemical Production – Facilitating safe interaction between automation and emergency interlock systems.
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Pharmaceutical Manufacturing – Ensuring GMP-compliant communication integrity in validated environments.
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Offshore Drilling Platforms – Designed to function reliably in explosive and high-vibration zones.
Product Advantages
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Protocol Flexibility: Compatible with multiple industrial protocols, easing integration with diverse systems.
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Redundancy Ready: Supports dual-channel configurations to prevent communication loss in failure scenarios.
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Compact Yet Powerful: Small form factor fits seamlessly into FSC system chassis without sacrificing performance.
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Enhanced Diagnostics: LED indicators provide real-time feedback for operational status and error tracking.
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Built for Harsh Conditions: Certified for use in explosive atmospheres and meets industrial vibration standards.
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Low Power Consumption: Operates efficiently within low power budgets, reducing thermal impact on systems.
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Secure Data Handling: Ensures deterministic communication flow for safety-critical applications.
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Backplane Integration: Draws power and syncs with system via backplane for wiring simplification.
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Long Lifecycle Support: Designed for long-term service in 24/7 industrial environments.
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Regulatory Compliance: Fully certified for global safety and electromagnetic compliance standards.
Frequently Asked Questions (FAQ)
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What is the primary purpose of the Honeywell 10004/I/F module?
It enables reliable, redundant communication between the FSC safety system and external control systems. -
Can the module be used with Modbus TCP/IP networks?
Yes, the 10004/I/F supports Modbus TCP/IP along with Modbus RTU and proprietary Honeywell protocols. -
How is the module powered?
The unit receives 24 VDC power directly through the backplane connection, avoiding the need for external power wiring. -
Does it support redundant communication paths?
Yes, it supports redundant interfaces to ensure continued operation even if one communication path fails. -
Is there a software tool required for configuration?
Yes, Honeywell provides configuration tools compatible with the FSC environment for setup and diagnostics. -
Can this module be hot-swapped during operation?
No, the module should be replaced only when the system is safely shut down following proper safety protocols. -
What physical indicators are available for troubleshooting?
It includes LED indicators for transmission (TX), reception (RX), operational status, and error detection. -
Can it be integrated into systems outside of FSC?
While designed for FSC, its support for standard protocols allows integration with other DCS or PLC platforms under proper configuration. -
How is it installed within the system?
It is mounted into a dedicated slot within the FSC rack and locks in place via a standardized connector interface. -
What makes it suitable for use in hazardous zones?
It is ATEX Zone 2 certified and designed to meet stringent environmental and electrical safety standards.
Related Models (Same Series / Functionally Similar)
Model Number | Description | Function | System |
---|---|---|---|
10004/1/1 | Standard FSC Communication Module | Serial/Ethernet Communication | Honeywell FSC |
10004/1/2 | Comm Module (Enhanced Protocol Support) | Expanded Protocol Options | FSC |
10005/1/1 | Protocol Converter Module | Multi-Protocol Data Exchange | FSC / TDC3000 |
10006/2/1 | Gateway Module for Data Highway | Interface Gateway | FSC / TPS |
51199929-100 | RS-232/RS-485 Interface | Legacy Serial Communication | Experion / FSC |
51401291-100 | Ethernet Redundant Comm Module | Redundant Network Integration | C200/C300/PKS |
Popular Honeywell Models (Cross-Series Selection)
Model Number | Description | Series | Primary Use |
---|---|---|---|
CC-TDIL01 | 24V Digital Input Module | Experion C300 | Discrete Signal Acquisition |
MC-PAIH03 | Analog Input (4–20mA) | TDC3000 / Experion | Analog Process Variables |
FC-TDIO11 | Dual Digital I/O Module | FSC | Mixed DI/DO Integration |
CC-PCNT01 | High-Speed Pulse Counter | Experion PKS | Frequency / Flow Input |
TC-IAH061 | High Accuracy Analog Input Module | TDC3000 | High-Precision Measurements |
51198947-100 | Ethernet Interface Module | TDC3000 / TPS | Network Communication |