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Product Introduction
The Honeywell 10004/I/I Communication Module is a robust and reliable component designed for industrial automation systems, particularly within distributed control systems (DCS) and safety systems. Engineered to support secure, high-speed communication between controllers and input/output devices, this module plays a vital role in ensuring seamless data exchange in mission-critical environments.
Built with Honeywell’s longstanding expertise in process control and system integrity, the 10004/I/I module delivers exceptional communication performance and compatibility with TDC 3000 and other legacy control systems. This makes it especially valuable for facilities aiming to modernize operations without replacing their entire infrastructure.
Product Specifications
| Parameter | Specification |
|---|---|
| Model Number | 10004/I/I |
| Manufacturer | Honeywell |
| Function | Communication Interface Module |
| System Compatibility | TDC 3000, Universal Station, PM/APM Modules |
| Communication Ports | Redundant Ethernet Ports / Serial (RS-232/485) |
| Power Supply | 24 VDC / Redundant power configuration support |
| Operating Temperature | 0°C to +60°C (32°F to 140°F) |
| Storage Temperature | -40°C to +85°C |
| Humidity | 5% to 95% RH non-condensing |
| Mounting Type | DIN Rail or Panel Mount |
| Dimensions | 145 x 125 x 35 mm |
| Weight | 0.354 kg |
| Certifications | CE, UL, FM, ATEX (when used in certified system) |
| Firmware Upgradable | Yes, via engineering workstation |
| Diagnostic Features | LED indicators, error logging |
Applications
The Honeywell 10004/I/I module is widely used in various industrial sectors requiring high-integrity communication and centralized control. Its use cases include:
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Petrochemical plants for inter-controller communication within Honeywell TDC 3000 systems.
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Power generation facilities where precise data synchronization between safety systems is critical.
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Pharmaceutical manufacturing, offering validated and stable communication for regulatory compliance.
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Oil and gas refineries, enabling robust data transmission in harsh conditions.
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Water treatment plants for secure, high-availability process management.
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Pulp and paper mills, offering stable performance in high-vibration environments.
Advantages
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Legacy System Compatibility: Seamlessly integrates with Honeywell’s TDC 3000 architecture, extending the life of older control assets.
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High Communication Reliability: Features redundant Ethernet and serial ports to ensure consistent data flow even in fault conditions.
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Compact Design: The slim module footprint fits easily into dense control panels.
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Robust Environmental Tolerance: Withstands a wide temperature and humidity range.
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Diagnostics and Monitoring: Onboard LEDs and software diagnostics simplify maintenance and troubleshooting.
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Upgradability: Supports firmware updates without full system downtime.
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Redundancy Support: Designed for systems requiring dual communication paths for fail-safe operations.
Frequently Asked Questions (FAQs)
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What is the primary role of the Honeywell 10004/I/I module?
It acts as a communication bridge between controllers and remote devices in Honeywell’s automation systems. -
Is the module compatible with modern systems?
Yes, while it is designed for legacy systems like TDC 3000, it can also function in hybrid architectures. -
Can it be hot-swapped during operation?
Typically, hot-swapping is not recommended unless supported by the surrounding system configuration. -
Does it support redundant configurations?
Yes, it includes dual communication interfaces for redundancy and fail-safe operation. -
What communication protocols does it support?
It supports proprietary Honeywell protocols over Ethernet and serial channels. -
Can I upgrade the firmware remotely?
Yes, firmware upgrades are possible via an engineering workstation interface. -
What happens if one communication line fails?
The module automatically switches to the redundant line to maintain communication integrity. -
Is it suitable for hazardous locations?
Yes, when installed as part of a certified Honeywell system, it meets various industrial certifications including ATEX. -
How can I monitor its status?
Status can be monitored through front-panel LEDs and system diagnostic tools. -
What is the module’s expected operational lifespan?
When maintained correctly, it typically offers over 10 years of stable operation in industrial environments.
Related Models (Same Series or Compatible)
| Model | Description | System Compatibility |
|---|---|---|
| 10004/I/F | Communication module with fiber support | TDC 3000 / Experion LX |
| 10006/2/1 | Processor Communication Interface | TDC 3000 |
| 51199929-100 | Ethernet Communication Module | TDC 3000 / Universal Station |
| 10100/2/1 | Redundant Controller Interface | PM/APM Modules |
| 51401286-100 | Control HPM Ethernet Module | Experion PKS |
| 10008/E/I | Enhanced Communication Interface with Diagnostics | TDC 3000 / HPM Systems |
Popular Honeywell Modules (High Demand Models)
| Model | Description | Application |
|---|---|---|
| CC-TDIL01 | Digital Input Module, 24V DC | Universal I/O |
| CC-PDIL01 | Digital Input Module, Isolated | Safety-critical inputs |
| FC-TPSU-2430 | Power Supply Unit, 24V 30W | Field Controllers |
| CC-PAOH01 | Analog Output Module | Process signal output |
| 51199947-100 | Universal Station Communication Interface | TDC 3000 UI support |
| 51308373-175 | PMIO Termination Assembly | Process Manager IO termination |
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