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Product Introduction
The Honeywell 10005/0/3 Control Module is a core processing component designed for use within Honeywell’s Fail Safe Controller (FSC) system — a highly reliable, safety-certified platform developed for critical process industries. This module serves as the logic execution engine, processing input signals from field devices and determining outputs based on pre-defined safety logic and control schemes.
The 10005/0/3 is tailored for Safety Instrumented Systems (SIS) applications and is compliant with SIL 3 standards, making it ideal for use in sectors where system failure is not an option. Its architecture supports redundancy, deterministic response times, and real-time diagnostics, ensuring continuous and fault-tolerant operation in high-demand environments.
Whether deployed in oil refineries, chemical plants, or power generation facilities, the 10005/0/3 acts as a reliable decision-making unit in the system’s safety loop, offering long service life, proven performance, and robust environmental resistance.
Product Specifications
| Parameter | Details |
|---|---|
| Model Number | 10005/0/3 |
| Product Type | Control Processor Module for FSC System |
| Processor Type | High-speed embedded microcontroller |
| Logic Execution Speed | <1 ms scan time |
| Memory Type | Non-volatile flash memory with redundancy support |
| Application Type | Safety Logic Execution and System Control |
| Redundancy | Supports TMR (Triple Modular Redundancy) and Dual Redundant Modes |
| Power Supply | 24 VDC (via backplane) |
| Power Consumption | Approx. 5.5 W |
| Communication | Backplane bus, communicates with I/O, communication, and power modules |
| Built-in Diagnostics | Yes – continuous self-checking and watchdog timer |
| SIL Certification | SIL 3 (TÜV Certified per IEC 61508) |
| Mounting Method | Rack-mounted in FSC chassis |
| Operating Temperature | 0°C to +60°C |
| Storage Temperature | -40°C to +85°C |
| Relative Humidity | 5% to 95% non-condensing |
| Shock Resistance | IEC 60068-2-27 compliant |
| Vibration Resistance | IEC 60068-2-6 compliant |
| Electromagnetic Compliance | IEC 61000 series, CE marked |
| Dimensions (W × H × D) | 45 × 130 × 160 mm |
| Weight | 0.55 kg |
| Fieldbus Interface | No (Communicates only through system backplane) |
| System Compatibility | Honeywell FSC (Fail Safe Controller) |
Product Applications
The 10005/0/3 Control Module is specifically engineered for safety-critical industrial systems that demand high integrity and continuous operation. Its typical application areas include:
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Emergency Shutdown Systems (ESD): Executes logic that ensures equipment and plant shutdown during emergency conditions.
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Burner Management Systems (BMS): Controls sequences for startup, operation, and shutdown of industrial burners.
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Fire and Gas Systems (FGS): Processes data from detection devices and triggers alarms or shutdowns.
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Pipeline Control Systems: Maintains real-time logic for flow balancing, pressure safety, and leak detection.
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Power Plant Protection Systems: Ensures safe operation of turbines, boilers, and substations.
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Chemical Reactor Control: Implements safety interlocks and control sequences to mitigate risks in chemical processing.
Product Advantages
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Certified for SIL 3 Applications: The module meets international safety standards and can be deployed in mission-critical safety loops.
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Redundant and Fault-Tolerant: Can be used in dual or triple modular redundant configurations to eliminate single points of failure.
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High-Speed Logic Execution: Ultra-fast scan cycles ensure deterministic responses for time-critical safety functions.
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Robust Environmental Design: Industrial-grade build ensures reliable operation under vibration, EMI, and temperature extremes.
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Modular System Integration: Seamlessly connects with other Honeywell FSC modules via the system backplane.
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Comprehensive Diagnostics: Built-in fault detection, watchdog timers, and internal self-check mechanisms reduce mean time to repair (MTTR).
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Low Power Consumption: Efficient power design reduces overall energy footprint.
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Proven Field Performance: Installed across thousands of safety applications globally, ensuring reliability and industry trust.
Frequently Asked Questions (FAQ)
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What does the 10005/0/3 module control in an FSC system?
It serves as the main processor, executing safety logic and handling real-time decision-making. -
Is this module suitable for SIL 3 applications?
Yes, it is SIL 3 certified per IEC 61508 and TÜV-approved. -
Can it operate in a redundant configuration?
Yes, it supports both dual and triple modular redundancy for high availability. -
Does this module have direct fieldbus interfaces?
No, it communicates internally through the FSC system backplane. -
How is the module mounted?
It is installed in a dedicated slot within the Honeywell FSC rack system. -
Is there a diagnostic feature in the 10005/0/3?
Yes, it includes built-in diagnostics for continuous self-checking and fault isolation. -
What is the memory type used in this module?
It uses non-volatile flash memory for program and logic retention. -
What’s the expected scan time for logic execution?
Less than 1 millisecond under typical conditions. -
Can it be replaced hot (while the system is running)?
No, power should be shut down before replacing to maintain system integrity. -
Which systems is it compatible with?
It is fully compatible with Honeywell FSC (Fail Safe Controller) platforms.
Related or Same-Series Models
| Model | Description | Function | System |
|---|---|---|---|
| 10004/1/1 | Termination Assembly Module | Field signal wiring interface | FSC |
| 10008/E/1 | FSC Main Processor Module | Core CPU for safety control | FSC |
| 10024/F/F | Enhanced Communication Module | Data interface for external networks | FSC |
| 10012/1/2 | Power Supply Module | Provides power to FSC modules | FSC |
| 10018/E/F | I/O Scanner Module | Interfaces with digital/analog I/O | FSC |
| 10020/2/1 | Serial Interface Module | Enables serial communication | FSC |
Popular Honeywell Models from Other Systems
| Model | Description | System | Application |
|---|---|---|---|
| CC-TDIL01 | Digital Input Module, 16-Ch | C300 (Experion PKS) | Process and control inputs |
| CC-PAOH01 | Analog Output Module | C300 / PKS | Valve and actuator control |
| CC-TDOD11 | Digital Output Module, 16-Ch | C300 | Discrete output operations |
| FC-SDO-0824 | Safety Digital Output Module | Safety Manager | Critical shutdown signals |
| CC-PCNT01 | Pulse Counter Module | C300 | Flow metering or speed count |
| MC-TDOD12 | Redundant Digital Output Module | FSC / Safety Manager | High-availability output logic |
