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Product Introduction
The Honeywell 10104/2/1 Digital Input Module is a critical component in Honeywell’s robust family of industrial automation and control products. Engineered to interface with field digital signals, this module captures and communicates binary input states to the control system. It plays a pivotal role in real-time monitoring, control, and safety interlock systems across multiple industrial applications. The module integrates seamlessly with Honeywell’s legacy and modern control platforms and is known for its reliability in demanding industrial environments. It supports a range of voltage levels and input types, offering flexibility and ease of configuration.
Its design prioritizes operational continuity and fault tolerance, ensuring uninterrupted data acquisition. With rugged housing, compact size, and field-proven circuitry, the 10104/2/1 module upholds Honeywell’s commitment to industrial excellence and automation reliability.
Technical Specifications
Parameter | Details |
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Product Name | Honeywell 10104/2/1 Digital Input Module |
Module Type | Digital Input |
Input Type | Discrete (Binary) |
Number of Channels | 16 digital input channels |
Input Voltage Range | 24 VDC (nominal), range: 18-30 VDC |
Input Signal Type | Dry contact or voltage-based inputs |
Isolation | Optical isolation per channel |
Response Time | <5 ms |
Diagnostics | Channel status indication LEDs |
Power Supply | Supplied via system backplane |
Mounting | DIN rail or panel mounting |
Operating Temperature Range | 0°C to 60°C (32°F to 140°F) |
Storage Temperature Range | -40°C to 85°C (-40°F to 185°F) |
Humidity | 5% to 95% non-condensing |
Shock/Vibration Resistance | IEC 60068 compliant |
Compliance | CE, UL, RoHS |
Dimensions (H x W x D) | 22 x 124 x 156 mm |
Weight | 0.5 kg |
Applications
The Honeywell 10104/2/1 module is deployed across multiple industries where real-time status monitoring and control of digital inputs is critical. Common application areas include:
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Oil & Gas Facilities: Monitoring valve positions, pressure switches, and ESD systems.
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Power Generation Plants: Interface with turbine status indicators and breaker positions.
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Chemical Processing: Monitoring limit switches, pump statuses, and process interlocks.
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Pharmaceutical Manufacturing: Cleanroom control, machinery status monitoring.
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Factory Automation: Sensor integration, machine safety logic, process control.
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Water Treatment Plants: Pump control and status indication.
Key Advantages
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High Reliability: Designed for continuous operation in mission-critical systems with proven field reliability.
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Fast Response Time: Sub-5ms response ensures real-time control loop integrity.
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Compact Design: Saves panel space while delivering high-density digital input capacity.
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Rugged Build: Withstands harsh environmental conditions and mechanical stress.
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Simple Integration: Seamless compatibility with Honeywell control systems and standard protocols.
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Channel-Level Diagnostics: LED indicators for each channel improve troubleshooting and maintenance speed.
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Flexible Signal Types: Accepts both dry contacts and voltage-driven digital inputs.
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Enhanced Safety: Optical isolation between channels improves system resilience and prevents fault propagation.
Frequently Asked Questions (FAQ)
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What is the primary function of the Honeywell 10104/2/1 module?
It captures digital signals (on/off) from field devices and communicates them to a control system for monitoring and automation purposes. -
Can this module be used with dry contact inputs?
Yes, it supports both dry contact and voltage-based digital inputs. -
Does the module have individual channel status LEDs?
Yes, each input channel has a dedicated LED to indicate signal status, aiding diagnostics. -
What kind of isolation is provided?
Optical isolation is provided per channel to ensure signal integrity and system protection. -
Is this module hot-swappable?
Typically, it is not hot-swappable; always follow Honeywell’s procedures for safe replacement under power-down conditions. -
What certifications does it carry?
The module is CE certified, RoHS compliant, and meets UL standards. -
Can this module operate in outdoor environments?
It is intended for indoor or protected enclosure installations unless mounted in a weatherproof cabinet. -
What is the expected life cycle of this module?
Honeywell designs these modules for a long life span—typically 10–15 years under proper operating conditions. -
Is there a firmware or software update required?
This module generally functions without user-level firmware updates, being hardware-oriented. System firmware manages behavior. -
Is it compatible with all Honeywell DCS/PLC platforms?
It integrates particularly well with older TDC 3000 and newer Experion PKS systems, but compatibility should be verified with your specific controller model.
Related Models in the Same Series
Model Number | Description | Input Channels | Voltage | Special Features |
---|---|---|---|---|
10104/2/2 | Digital Input Module, Isolated | 16 | 24 VDC | Advanced noise immunity |
10105/2/1 | High-Density Digital Input Module | 32 | 24 VDC | Compact form factor |
10103/2/1 | Low-Voltage Digital Input Module | 16 | 5–15 VDC | TTL-level compatibility |
10201/2/1 | Mixed Digital Input/Output Module | 8 IN / 8 OUT | 24 VDC | Dual-function module |
10106/2/1 | Redundant Input Digital Module | 16 | 24 VDC | Redundancy-supported |
10102/2/1 | Digital Input with Relay Isolation | 16 | 24–48 VDC | Relay-isolated inputs |
Popular Honeywell Models in the Same Product Family
Model Number | Module Type | Description | Channels | Mounting Type |
---|---|---|---|---|
CC-PDIL01 | Digital Input | High-density input module for Experion | 32 DI | I/O rack mount |
CC-TDIL01 | Digital Input | Fault-tolerant input module | 16 DI | Redundant rack |
CC-PAIH01 | Analog Input | High-speed analog input module | 8 AI | Panel mount |
CC-PDOB01 | Digital Output | Relay-based digital output | 16 DO | DIN rail |
CC-TAIX01 | Analog Input | Extended range analog input | 16 AI | Rack mount |
MC-PD1X02 | Mixed I/O | Combined input/output for compact solutions | 8 DI / 8 DO | Modular panel |