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Product Introduction
The Honeywell 51109182-003 Cable Kit is a highly reliable cabling solution designed to support communication and power interfaces within Honeywell’s TDC 3000, TPS (TotalPlant Solution), and Experion PKS process automation systems. This cable kit is purpose-built for connecting I/O modules, controller nodes, or interface units to ensure uninterrupted and shielded data and power transmission in critical industrial control environments.
Crafted with Honeywell’s rigorous standards for durability and long-term system compatibility, the 51109182-003 is often used during system expansion, panel installation, retrofitting, or routine maintenance. The cable construction includes multi-conductor shielding, high-grade insulation, and reliable end connectors, ensuring resilience in high-vibration, EMI-prone, or temperature-fluctuating environments.
The design emphasizes ease of installation, excellent electrical performance, and long operational life, making it an essential asset in maintaining automation system uptime and signal integrity.
Product Specifications
Parameter | Description |
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Model Number | 51109182-003 |
Product Type | Industrial Cable Kit |
System Compatibility | Honeywell TDC 3000, TPS, Experion PKS |
Cable Type | Multi-conductor, shielded |
Core Configuration | 8-conductor twisted pair (or specific to configuration) |
Connector Type | Pre-terminated with plug/terminal block (as required) |
Conductor Material | Tinned copper |
Insulation Material | Industrial-grade flame-retardant PVC or equivalent |
Shielding | Overall foil shield with drain wire |
Voltage Rating | 300V AC |
Temperature Range | -20°C to +70°C |
Flame Resistance | Compliant with UL VW-1 / IEC 60332-1 |
Installation Environment | Control cabinets, DCS backplanes, marshalling panels |
Outer Diameter | 6.5 mm |
Cable Length | 3 meters |
Package Weight | 2 kg |
Compliance | CE, RoHS, UL Recognized |
Product Applications
The Honeywell 51109182-003 Cable Kit serves as a critical connectivity link between key elements in industrial automation systems. Its robust construction and electrical fidelity make it suitable for:
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Distributed Control System (DCS) wiring in Honeywell TDC 3000 and Experion PKS installations.
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Connection of I/O modules to termination assemblies or interface units.
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Redundant controller and I/O subsystem integration in mission-critical process environments.
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Retrofit and panel upgrades, minimizing downtime during cabling transitions.
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Use in marshalling cabinets, especially where signal isolation and EMC protection are required.
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Harsh field environments where EMI or RFI noise might compromise signal integrity.
This cable kit is deployed across industries such as refineries, petrochemical plants, power generation facilities, paper mills, and pharmaceutical manufacturing.
Product Advantages
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System Compatibility: Seamlessly integrates with Honeywell TDC and Experion systems without modification.
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Pre-terminated Connectors: Reduces on-site wiring errors and speeds up installation time.
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Robust Shielding: Ensures data transmission is protected from industrial noise and EMI.
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Long Lifecycle: Designed to last in continuous operation environments over many years.
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Compact Size: Fits easily into control cabinets and raceways.
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Quality Assurance: Built and tested under Honeywell’s global manufacturing standards.
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Custom Lengths Available: Allows adaptation for cabinet layout constraints.
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Field-Proven: Extensively used in thousands of automation installations worldwide.
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Reduced Maintenance: Durable outer jacket and corrosion-resistant conductors prevent frequent replacements.
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Standardized Wiring Practice: Promotes consistent installations across multi-site facilities.
Frequently Asked Questions (FAQ)
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What is the primary use of the Honeywell 51109182-003 Cable Kit?
It’s used for connecting I/O modules, interface boards, and termination units in Honeywell DCS systems. -
Is this cable compatible with legacy TDC 3000 systems?
Yes, it is fully compatible with legacy TDC 3000, TPS, and modern Experion PKS configurations. -
Can I use this cable kit in a high-vibration environment?
Yes, the cable’s shielding and insulation are designed to withstand vibration typical of industrial panels and machinery zones. -
Are custom cable lengths available for the 51109182-003?
Yes, custom lengths available upon request. -
Does the cable support signal redundancy?
Yes, it can be used in redundant channel configurations where system architecture requires dual I/O paths. -
Is the outer insulation flame-retardant?
Absolutely. The outer jacket meets UL VW-1 and IEC 60332-1 flame resistance standards. -
What kind of connectors are used at the ends?
The cable typically features Honeywell-specific plug or terminal block connectors, depending on the module interface. -
Can this cable be used outdoors?
It is not designed for outdoor exposure. If used outside, it should be enclosed in a weatherproof conduit. -
How does it perform under electromagnetic interference (EMI)?
The cable includes high-performance shielding, making it effective in environments with strong EMI. -
What are best practices for installing this cable kit?
Route away from power lines, maintain minimum bend radius, ground one end of the shield properly, and use secure strain relief at both ends.
Related or Same-Series Honeywell Models
Model | Description | System Compatibility | Weight |
---|---|---|---|
51109182-001 | Standard-length I/O Cable Kit | TDC 3000 / Experion | 0.82 kg |
51199929-100 | Redundant I/O Cable Assembly | TDC / TPS | 1.05 kg |
51303932-476 | Field I/O Terminal Cable | Experion PKS | 0.95 kg |
51195153-902 | Short Patch Cable for PMU or Module Interconnect | TDC 3000 | 0.65 kg |
51304511-100 | Cabinet Cable Kit with Shielded Connector | Experion R400 | 1.1 kg |
51202329-112 | Communication Bus Cable Assembly | TPS / C300 controller | 0.87 kg |
Popular Honeywell Models Across the Brand
Model | Description | Application | Weight |
---|---|---|---|
CC-PDIL01 | Pulse Input Module | Digital input for flow counters | 0.45 kg |
CC-TDIL01 | 24VDC Digital Input Module | Discrete input signal acquisition | 0.5 kg |
CC-PAIH01 | High-Level Analog Input Module | Analog loop integration | 0.48 kg |
51400955-100 | Redundant Control Network Module | TDC/Experion network backbone | 0.7 kg |
51308363-175 | C300 Controller | Core DCS processor | 2.3 kg |
FC-TSDI-1624 | 16-Channel Digital Input Module | Field signal acquisition | 0.6 kg |