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Product Introduction
The Honeywell 51196742-500 Cable is a high-performance industrial-grade communication cable engineered to ensure dependable data transfer within Honeywell control systems. This cable is widely used in mission-critical automation environments, including process control systems, manufacturing operations, and distributed control systems such as TDC 3000, Experion PKS, and TPS.
Designed with durability, precision, and compatibility in mind, this cable plays a crucial role in establishing reliable communication between controllers, I/O modules, and peripheral devices. The 51196742-500 Cable is built using shielded multi-core conductors and robust insulation to protect signal integrity, even in electrically noisy industrial environments.
Its factory-molded connectors and industrial-grade materials make it ideal for long-term installation in control cabinets, wiring panels, or PLC backplanes.
Product Specifications
| Parameter | Description |
|---|---|
| Product Name | I/O Communication Cable |
| Part Number | 51196742-500 |
| Manufacturer | Honeywell |
| Cable Type | Multi-conductor, shielded cable |
| Application | Controller-to-I/O and DCS internal communication |
| System Compatibility | TDC 3000, Experion PKS, TPS platforms |
| Cable Length | 8 feet |
| Connector Type | Factory-molded industrial-grade connectors on both ends |
| Shielding Type | Dual-layer (aluminum foil + braided shield) |
| Jacket Material | Flame-retardant industrial PVC |
| Voltage Rating | 300V |
| Conductor Size | 24 AWG, stranded tinned copper |
| Operating Temperature | -25°C to +80°C |
| Outer Diameter | 7.5 mm |
| Weight | 0.19 kg |
| Color Code | Standard Honeywell identification code |
| Compliance Standards | UL Recognized, CE Certified, RoHS Compliant |
| Environmental Protection | IP20 (indoor use only) |
| Flame Rating | UL 1581 VW-1 |
Applications
The Honeywell 51196742-500 Cable is a trusted connectivity solution for industrial control environments where stable and secure communication is essential. It is suitable for:
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Distributed Control Systems (DCS): Acts as a reliable communication link between I/O modules and controllers in Honeywell systems.
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I/O Extension Cabling: Enables longer-distance signal transfer without loss or interference.
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PLC-DCS Hybrid Setups: Allows seamless integration of multiple control platforms in hybrid automation configurations.
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Control Cabinet Wiring: Ideal for use in confined industrial panels due to its flexible design and robust shielding.
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Power Plant Automation: Common in high-reliability environments such as fossil, nuclear, and hydro power stations.
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Chemical and Refinery Plants: Withstands harsh process environments while maintaining signal quality.
Product Advantages
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Extended Reach: With a standard length of 8 feet, this cable allows flexible positioning of equipment within control rooms.
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Superior EMI Protection: Dual shielding reduces susceptibility to electrical noise from nearby power equipment or motors.
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Heavy-Duty Build: Industrial-grade PVC jacket ensures long-term performance even in demanding conditions.
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Ready-to-Use: Factory-molded connectors minimize installation errors and reduce wiring time.
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Reliable Signal Integrity: Maintains stable communication for analog and digital signals across long distances.
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Compliant and Certified: Adheres to global industry certifications and safety regulations.
Frequently Asked Questions (FAQ)
1. What systems are compatible with the Honeywell 51196742-500 Cable?
This cable is designed specifically for Honeywell’s automation platforms, including the TDC 3000, Experion PKS, and TPS systems.
2. What is the length of the 51196742-500 cable?
It has a standard length of 8 feet.
3. Is this cable shielded to protect against electrical noise?
Yes, it features both foil and braided shielding to provide excellent immunity against EMI and RFI.
4. Can this cable be used in hot industrial environments?
Absolutely. It’s rated for continuous operation in environments ranging from -25°C to +80°C.
5. Are the cable connectors pre-installed or user-terminated?
The connectors are pre-molded at the factory, ensuring consistent performance and reducing installation errors.
6. Does the cable support signal transmission over long distances without loss?
Yes. The internal conductor quality and shielding design help maintain signal strength and integrity over the full 5-meter span.
7. What type of conductors does the cable use?
It uses 24 AWG stranded tinned copper conductors, which offer excellent electrical performance and resistance to corrosion.
8. Is the cable jacket resistant to flames or heat sources?
Yes. The PVC outer jacket meets UL 1581 VW-1 flame-retardant standards and can withstand common industrial heat levels.
9. Can this cable be routed through tight spaces or conduits?
Yes, the cable has moderate flexibility and a 7.5 mm outer diameter, making it suitable for routing through cable trays or conduits.
10. How can I confirm proper installation after routing this cable?
After installation, perform continuity and insulation resistance tests to ensure each pin is correctly wired and free from shorts or grounding faults.
Related or Compatible Models
| Model Number | Description | Length | Use Case |
|---|---|---|---|
| 51196742-100 | Same cable model, shorter 1-meter version | 1 meter | Short-range controller-to-I/O connection |
| 51196742-200 | 2-meter version of the same cable | 2 meters | Mid-length signal cabling |
| 51195503-100 | I/O termination cable | 1 meter | Terminal block connectivity |
| 51201420-002 | Ribbon cable assembly for backplane links | 0.5 meter | Controller cabinet interlinking |
| 51303932-476 | Shielded multi-core control cable | 3 meters | EMI-sensitive communication |
| 51400888-100 | Flexible twisted-pair shielded cable | 1 meter | High-frequency digital signal transfer |
Popular Honeywell Models (Same Brand)
| Model Number | Product Type | Application | Key Feature |
|---|---|---|---|
| CC-TAIX01 | Analog Input Module | Experion PKS & TDC 3000 | Supports multiple redundant inputs |
| CC-TDOB01 | Digital Output Module | High-speed output control | 24V DC discrete signal interface |
| TC-CCN013 | Control Network Interface | Data exchange in C300 Controller | Redundant and fault-tolerant |
| MU-TPIX12 | Input Module (High Accuracy) | Precision analog monitoring | 12-channel, isolated input |
| 51401497-100 | Regulated Power Supply | Cabinet DC supply | 24V DC regulated output |
| 51309150-175 | Ethernet Interface Module | Network layer integration | High-speed dual port |
