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Product Introduction
The Honeywell 51202902-600 Cable is a specialized, industrial-grade communication cable designed to meet the demanding requirements of modern process control systems. Engineered with advanced materials and superior shielding, this cable provides excellent resistance to electromagnetic interference (EMI), mechanical stress, and harsh environmental conditions.
Primarily intended for integration within Honeywell automation platforms such as Experion PKS, TPS (TotalPlant Solution), and TDC3000, the 51202902-600 ensures stable, noise-free communication between controllers, I/O modules, and field devices. The cable features a rugged outer jacket and factory-installed proprietary connectors that guarantee high signal fidelity and ease of installation.
Product Specifications
| Parameter | Details |
|---|---|
| Model Number | Honeywell 51202902-600 |
| Product Type | Industrial Communication/Shielded Control Cable |
| Manufacturer | Honeywell |
| System Compatibility | TDC3000, TPS, Experion PKS |
| Shielding | Double-layer shielding: braided copper + aluminum foil |
| Connector Type | Factory-installed proprietary Honeywell connectors |
| Conductor Material | Multi-strand tinned copper |
| Insulation | Flame-retardant polyethylene |
| Outer Jacket | Heavy-duty PVC, flame-retardant (UL 94V-0) |
| Operating Voltage | 300V |
| Insulation Resistance | ≥ 100 MΩ/km |
| Operating Temperature | -20°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Cable Diameter | 8.5 mm |
| Certifications | UL Listed, CE Mark, RoHS Compliant |
Product Applications
The Honeywell 51202902-600 Cable is well-suited for use in:
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Interconnecting I/O modules and control processors within Honeywell DCS architectures
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Signal communication in control cabinets and distributed automation systems
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Redundant communication lines in safety instrumented systems (SIS)
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Field instrumentation connections in oil, gas, petrochemical, and chemical plants
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Process control and monitoring in power generation and pharmaceutical manufacturing
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Installation environments with significant electromagnetic interference or vibration
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Upgrades and retrofit projects requiring robust, reliable cable solutions compatible with Honeywell systems
Product Advantages
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Superior EMI Shielding
The dual-layer shielding effectively reduces electromagnetic noise, ensuring clean signal transmission even in electrically noisy environments. -
Robust Mechanical Construction
Designed to withstand physical stresses such as abrasion, bending, and exposure to industrial contaminants. -
Pre-assembled Connectors
Factory-installed Honeywell proprietary connectors facilitate fast, error-free installation and maintain signal integrity. -
Wide Operating Temperature Range
Suitable for harsh industrial environments with operating temperatures from -20°C to +70°C. -
Compliance with Global Standards
Meets UL, CE, and RoHS requirements, ensuring safety and environmental compliance worldwide. -
Long Service Life
Built to deliver consistent performance over extended periods, minimizing downtime and maintenance costs.
Frequently Asked Questions (FAQ)
1. What makes the 51202902-600 cable better suited for harsh environments than other models?
Its heavy-duty PVC jacket and enhanced shielding protect it from chemical exposure, physical wear, and electromagnetic interference more effectively.
2. Is this cable backward compatible with older Honeywell systems?
Yes, it supports older platforms like TDC3000 as well as newer systems such as Experion PKS and TPS.
3. How does the dual-layer shielding improve signal quality?
The combination of braided copper and aluminum foil shields both high-frequency and low-frequency noise, preventing signal loss and data corruption.
4. Are the connectors field-replaceable?
No, the connectors are factory-installed to maintain quality. Replacing connectors in the field is not recommended.
5. Can this cable be used in explosive or hazardous areas?
While the cable itself is robust, its use in hazardous locations requires compliance with specific certifications and installation standards beyond the cable specs.
6. How should the cable be installed to avoid damage?
Avoid sharp bends, excessive tension, and routing alongside high-voltage cables. Follow Honeywell’s installation guidelines for optimal performance.
7. What is the expected lifespan of this cable in industrial use?
When properly installed and operated within specified conditions, it can last 10 to 15 years or more.
8. Is the cable flame-retardant?
Yes, the jacket is UL 94V-0 flame-retardant rated, offering protection in fire-prone environments.
9. Does the cable have any certifications?
It holds UL, CE, and RoHS certifications, ensuring it meets safety and environmental standards.
10. What type of maintenance does this cable require?
Routine visual inspection for physical damage is recommended; otherwise, it is designed for minimal maintenance.
Related Models from the Same Series
| Model Number | Description |
|---|---|
| 51202902-100 | Standard shielded communication cable |
| 51202902-200 | Industrial communication cable with basic shielding |
| 51202902-300 | Enhanced EMI shielded cable for noisy environments |
| 51202901-500 | Shielded system cable with pre-installed connectors |
| 51304485-100 | I/O module interface cable |
| 51400939-100 | Fieldbus communication cable with double shielding |
Popular Honeywell Models
| Model Number | Product Type | Common Application |
|---|---|---|
| CC-PAIH01 | Analog Input Module | Processing analog signals from field devices |
| CC-PAOH01 | Analog Output Module | Controlling actuators with analog signals |
| CC-TDIL01 | Digital Input Module | Handling discrete inputs for control systems |
| CC-TAIX01 | Multi-channel Analog Input Module | High-density analog data acquisition |
| 51400948-100 | Universal Control Cable | Versatile interconnect for control equipment |
| CC-PDOB01 | Digital Output Module | Digital control of relays and switches |
