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Product Overview
The Honeywell 620-0081 Highway Interface Module is a crucial component designed for integration between Honeywell’s 620-series IPC processors and the TDC 3000 distributed control system. Utilizing Honeywell’s proprietary Highway (Hiway) communication protocol, this module enables seamless and reliable data exchange in both peer-to-peer and host-slave configurations. Its robust construction and compact design ensure dependable operation in demanding industrial environments, including power plants, chemical facilities, and oil & gas installations.
Key Features
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Interfaces IPC 620 processors with TDC 3000 systems
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Supports Honeywell Hiway communication protocol
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Enables peer-to-peer and host-slave data exchange
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24 V DC power input
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Wide operating temperature range (–40 °C to +85 °C)
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Compact, modular 8-position format
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EMI-shielded for industrial reliability
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Ideal for legacy DCS communication bridging
Technical Specifications
| Item | Specification |
|---|---|
| Product Model | Honeywell 620-0081 |
| Function | Highway Interface between IPC 620 and TDC 3000 |
| Power Supply | 24 V DC |
| Communication Protocol | Honeywell Highway (Hiway) |
| Communication Mode | Peer-to-peer, Host-slave |
| Data Transmission Rate | Up to ~1.25 Mbps |
| Operating Temperature | –40 °C to +85 °C |
| Humidity Tolerance | 5–95% RH, non-condensing |
| Mounting Format | Modular, 8-position slot |
| Dimensions | 150 × 100 × 40 mm |
| Weight | 0.9 kg |
Industry Applications
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Distributed Control Systems (DCS)
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Power generation facilities
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Oil and gas processing plants
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Chemical manufacturing operations
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Legacy Honeywell system expansions
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Industrial automation and data acquisition
Product Advantages
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Reliable Integration: Ensures smooth communication between IPC 620 and TDC 3000
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Protocol Native: Fully compatible with Honeywell Highway specifications
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Compact Footprint: Saves space in modular rack assemblies
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Wide Environment Tolerance: Performs reliably in harsh industrial conditions
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Legacy System Support: Maintains long-term value for existing Honeywell infrastructure
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Proven Design: Deployed across thousands of legacy DCS environments
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Simplified Configuration: Easy to install and configure within existing setups
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Sturdy Construction: Industrial-grade build quality
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Global Availability: Still supported via third-party and refurbished markets
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Minimal Downtime: Streamlined replacement process for legacy systems
Frequently Asked Questions (FAQ)
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What is the purpose of the Honeywell 620-0081 module?
It serves as a communication interface between IPC 620 processors and Honeywell TDC 3000 systems. -
What protocol does it use?
It uses Honeywell’s proprietary Highway (Hiway) protocol. -
Is this module still manufactured by Honeywell?
No, it has been discontinued but is still available from third-party and refurbished suppliers. -
Can it operate in extreme temperatures?
Yes, its range is –40 °C to +85 °C. -
What type of power input is required?
It operates on 24 V DC power. -
What is the module’s form factor?
It is an 8-position modular unit designed for rack mounting. -
Does it support peer-to-peer communication?
Yes, it supports both peer-to-peer and host-slave modes. -
Where is it commonly used?
In industrial environments like power plants, refineries, and chemical facilities. -
How is it typically installed?
It slots into Honeywell IPC 620-series modular racks. -
Is documentation available for integration?
Yes, through Honeywell’s legacy IPC manuals or technical distributors.
Related Modules
| Model Number | Description |
|---|---|
| 620-0080 | IPC Processor Module |
| 620-0036 | IPC Power Supply Module |
| 620-0087 | Alternate Highway Interface Module |
| 620-0060-V1 | High-capacity IPC Processor |
| 30731817-005 | Highway Communication Module (New Surplus) |
| 620-0081 Rev B | Revised version of the Highway Interface Module |
Popular Honeywell Modules
| Model Number | Description |
|---|---|
| FC-PSU-UNI2450 | Universal Power Supply Module |
| FC-QPP-0001 | Quad Processor Cluster Module |
| FS-USI-0001 | Universal Safety Interface Module |
| 620-0081 | Highway Interface Module |
| 620-0036 | Power Supply for IPC 620 |
| 620-0080 | IPC Processor Module |
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