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Product Introduction
The Honeywell 621-9928 Serial Link Selector Module is a high-performance communication switching module designed for use in Honeywell’s 620/621 Distributed Control System (DCS) environments. This module enables the selection and routing of serial communication links between controllers, operator stations, engineering workstations, or external systems. It is a critical component when building fault-tolerant and multi-channel communication topologies for process automation environments that demand high reliability and data integrity.
With the ability to switch between redundant or alternate communication paths, the 621-9928 ensures continuity in serial data transmission even in the event of a link failure. It supports serial protocols such as RS-232 and RS-422 (depending on configuration), and is engineered for integration into legacy TPS systems or modern hybrid architectures.
Product Specifications
| Parameter | Details |
|---|---|
| Model | 621-9928 |
| Manufacturer | Honeywell |
| Module Type | Serial Link Selector Module |
| Function | Switches serial communication paths |
| Supported Protocols | RS-232, RS-422 |
| Selectable Links | 2 input channels, 1 output (selectable) |
| Switching Logic | Manual, remote command, or automatic (configurable) |
| Baud Rate Range | 300 bps to 115.2 kbps |
| Status Indication | Front-panel LEDs (Link 1 Active, Link 2 Active, Fault) |
| Isolation | Optical isolation on all serial channels |
| Power Supply | 5 VDC (from system backplane) |
| Operating Temperature | 0°C to +60°C |
| Storage Temperature | -40°C to +85°C |
| Mounting | DIN rail or card chassis |
| Compliance | CE, UL, CSA |
| Dimensions (H x W x D) | 130 x 35 x 110 mm |
| Weight | 0.75 kg |
Product Applications
The Honeywell 621-9928 is widely utilized in industries where uninterrupted serial communication is crucial for plant safety, control, and real-time monitoring. Key application areas include:
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Redundant Operator Interfaces – Automatically switches to a backup serial path if the primary fails.
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PLC-to-DCS Communication – Routes multiple PLCs through different serial channels for distributed data access.
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Third-party Integration – Selects between serial interfaces for non-Honeywell SCADA or MES systems.
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Remote Monitoring Systems – Provides backup communication paths for remote telemetry units (RTUs).
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Industrial Batch Control – Ensures communication continuity with serially connected field controllers.
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Process Plant Gateways – Interfaces DCS with external historians, analyzers, or SCADA via serial ports.
Product Advantages
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Automatic or Manual Switching: Offers flexibility with configurable control logic to suit different system designs.
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Redundant Serial Communication: Enables communication failover to maintain continuous system operation.
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Flexible Protocol Support: Compatible with both RS-232 and RS-422 serial standards.
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Integrated Status LEDs: Provides immediate visual diagnostics of active paths and failure conditions.
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System Compatibility: Seamlessly integrates with Honeywell 620/621 series systems and legacy architectures.
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Electrical Isolation: Minimizes the risk of ground loop interference or voltage spikes on serial lines.
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Long-Term Reliability: Built to industrial standards for continuous 24/7 operation in harsh environments.
FAQ
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What types of serial communication does the 621-9928 support?
The module supports both RS-232 and RS-422 protocols, depending on configuration. -
Can the link switching be controlled programmatically from the host system?
Yes, switching can be controlled via remote command from a supervisory controller or configured to switch automatically. -
Does the module support bidirectional serial data flow?
Yes, it handles full-duplex communication for both RS-232 and RS-422 interfaces. -
How many communication paths can it manage simultaneously?
The module supports 2 selectable input serial paths with 1 output path to the destination device. -
Is link switching instantaneous?
Switching is near-instantaneous (< 10 ms), minimizing communication disruption. -
Does it provide any feedback or status to the controller?
Yes, it has front-panel LEDs and can send fault or switch status back to the host system. -
Is galvanic isolation implemented between channels?
Yes, the serial lines are optically isolated to prevent electrical faults from propagating. -
Can this module be used with non-Honeywell systems?
Yes, it can switch between serial sources regardless of the manufacturer, as long as electrical standards are respected. -
Is the baud rate configurable or fixed?
It supports a wide range of baud rates from 300 bps to 115.2 kbps; compatible with standard serial configurations. -
Can multiple 621-9928 modules be used in the same rack?
Yes, multiple modules can be installed for multi-channel serial switching scenarios.
Related Models (Same Series or Function)
| Model | Description | Function | Protocol/Type |
|---|---|---|---|
| 621-9000 | Slave I/O Extender Module | I/O communication extender | RS-485 (I/O LAN) |
| 621-9001 | Slave Power Supply Extender | Power extender for I/O modules | 5 VDC |
| 621-9930 | I/O Bus Interface Module | Primary I/O link driver | RS-485 |
| 621-1100 | Analog Input Module | AI signal processing | 4–20 mA, RTD |
| 621-2210 | Digital Output Module | DO signal processing | 24 VDC output |
| 621-2100 | Relay Output Module | Discrete high-power output | SPDT relays |
Popular Honeywell Models
| Model | Description | Type | Application |
|---|---|---|---|
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| STT750 | Smart Temperature Transmitter | Field Transmitter | Temperature Monitoring |
| SMV3000 | Smart Multivariable Flow Transmitter | Pressure/Flow Transmitter | Process Measurement |
| FSC (TMR) | Triple Modular Redundancy Safety System | SIL3 Safety Controller | Emergency Shutdown Systems |
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