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Product Introduction
The Honeywell 8C-PCNT02 (51454363-275) is a second-generation Series C Controller Module designed for use within the Honeywell Experion Process Knowledge System (PKS). It serves as the central processing unit for the C300 Controller, delivering real-time process control, efficient communication handling, and system-wide data integration. Building on the reliability of its predecessor (8C-PCNT01), the PCNT02 version provides improved performance, faster processing, and enhanced integration capabilities for high-availability industrial environments.
This controller is optimized for deterministic process control, critical applications, and flexible deployments in various industries such as oil & gas, refining, chemical, and power generation.
Product Specifications
Parameter | Details |
---|---|
Model Name | 8C-PCNT02 |
Part Number | 51454363-275 |
Manufacturer | Honeywell International Inc. |
System Compatibility | Experion PKS with C300 Controller Architecture |
Processor | High-performance embedded processor |
Memory | Flash-based memory with redundant non-volatile storage |
Execution Time | Sub-millisecond deterministic control loop execution |
Redundancy | Full controller redundancy supported with automatic switchover |
Communication | Fault Tolerant Ethernet (FTE), HART (via I/O modules), Modbus |
Hot Swap Capability | Yes |
Diagnostics | Built-in self-diagnostics, status LEDs, health monitoring |
Mounting | DIN rail or baseplate-mounted via Series C carrier |
Power Supply Voltage | 24 VDC |
Operating Temperature | -40°C to +70°C |
Humidity Tolerance | 5% to 95% RH, non-condensing |
Dimensions (W × H × D) | 51 x 267 x 178 mm |
Weight | 0.5 kg |
Certifications | CE, UL, CSA, ATEX, IECEx, RoHS compliant |
Product Applications
The Honeywell 8C-PCNT02 module is deployed in highly demanding, real-time process control environments where continuous availability and precise automation are critical. Common use cases include:
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Oil & Gas Production
Real-time monitoring and control of flowlines, separators, compressors, and safety interlocks. -
Refining & Petrochemical Plants
Precise control of units like distillation columns, FCC units, and hydrogen production. -
Power Generation Facilities
Supervisory control of boilers, turbines, and grid interface systems. -
Pharmaceutical Manufacturing
GMP-compliant, time-sensitive batch processes and equipment validation. -
Chemical Processing Plants
Complex control of reaction vessels, feedstock metering, and safety shutdown logic. -
Pulp & Paper Industries
Multi-stage control of pulping, chemical recovery, drying, and packaging operations.
Product Advantages
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Improved Processing Power
Advanced CPU ensures ultra-fast execution for critical control applications. -
System Redundancy
Fully redundant configuration ensures high availability and system integrity. -
Seamless Integration
Integrates directly with Experion PKS and supports various I/O modules and legacy systems. -
Field Proven Reliability
Robust construction for harsh industrial environments and continuous uptime. -
Comprehensive Diagnostics
Real-time health monitoring and event logging support predictive maintenance. -
Hot-Swappable and Scalable
Enables upgrades and replacements without shutting down the control system. -
Industry Certifications
Certified for hazardous environments and compliant with global safety standards.
Frequently Asked Questions (FAQ)
-
What is the primary function of the 8C-PCNT02 module?
It acts as the main processing unit for executing control strategies in Honeywell’s C300 controller. -
How does it differ from the 8C-PCNT01?
The 8C-PCNT02 offers improved processing speed and greater system efficiency. -
Can this module be hot-swapped?
Yes, it can be replaced or upgraded without shutting down the system. -
What redundancy options does it support?
Supports full controller redundancy with seamless automatic switchover. -
Which systems is it compatible with?
Designed for use within the Honeywell Experion PKS and C300 environments. -
How is the module configured?
Using Honeywell Control Builder and integrated Experion engineering tools. -
What is the operational temperature range?
From -40°C to +70°C, suitable for harsh industrial settings. -
Is the module certified for hazardous areas?
Yes, it holds ATEX, IECEx, and other industry certifications. -
What kind of maintenance is required?
Minimal; regular diagnostics monitoring and firmware updates are recommended. -
Can it communicate with field devices using Modbus or HART?
Yes, via FIMs and I/O modules within the Experion architecture.
Related Models (Same Series or Functionally Similar)
Model | Description | Type | Key Feature |
---|---|---|---|
8C-PCNT01 | Series C Controller Module | Controller | Legacy version of PCNT02 |
CC-PCNT01 | Compact Series C Controller | Controller | Compact form factor for tight spaces |
8C-PAZMA1 | Mixed Signal Output Module | I/O Module | Analog + Digital output |
8C-TAOX61 | Analog Output Module | I/O Module | 16-channel precision output |
8C-TAIX61 | Analog Input Module | I/O Module | High-resolution analog input |
8C-PDILA1 | Digital Input Module | I/O Module | Redundant DI support |
Popular Honeywell Models (High Demand in Process Industries)
Model | Description | Type | Application |
---|---|---|---|
CC-PAIH01 | High-Level Analog Input Module | Analog Input | Precision AI with HART support |
CC-PAOH01 | Analog Output Module | Analog Output | High accuracy analog control |
FC-TSDI-1624 | Digital Input Module (TDC compatible) | Digital Input | For legacy TDC systems |
MU-TD0D12 | Digital Output Module | Digital Output | For process and safety signals |
51454416-100 | Power Supply Module | Power Supply | Redundant 24VDC power |
51309150-175 | C200 Controller CPU | Legacy Controller | Older systems with C200 architecture |