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Product Introduction
The Honeywell 900CP1-0200 PLC Control Processor Module is a high-performance control processor designed for the HC900 Hybrid Controller platform. It functions as the main computational unit, providing real-time execution of control strategies, communication management, and coordination of I/O modules. Built for industrial process automation, it integrates seamlessly into Honeywell’s modular system architecture, enabling users to design flexible and scalable solutions for small to large-scale applications.
This processor module is particularly suited for industries requiring advanced process control, batch automation, and machine integration. Its robust design ensures reliability in demanding environments, while its integrated communication features allow interoperability with supervisory systems and third-party devices.
Technical Specifications
| Parameter | Description |
|---|---|
| Model Number | Honeywell 900CP1-0200 |
| Product Type | PLC Control Processor Module |
| System Compatibility | Honeywell HC900 Hybrid Controller |
| Processing Speed | High-performance 32-bit processor, deterministic control cycle |
| Memory | 8 MB Flash, 16 MB RAM (expandable) |
| Communication Ports | Dual Ethernet (Modbus TCP/IP, peer-to-peer), RS-485 serial port |
| Redundancy Support | Yes, supports CPU redundancy configurations |
| Power Supply Voltage | 24 VDC (typical) |
| Operating Temperature | 0°C to +60°C |
| Storage Temperature | –40°C to +85°C |
| Relative Humidity | 5–95% non-condensing |
| Dimensions | 137 × 38.1 × 137.16 mm |
| Weight | 0.36 kg |
Product Applications
The Honeywell 900CP1-0200 module is used in a wide range of industrial automation and process control environments. Key applications include:
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Chemical and Petrochemical Plants – Control of continuous processes, blending, and reaction monitoring.
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Pharmaceutical Manufacturing – Batch processing, recipe management, and quality compliance.
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Power Generation – Turbine control, boiler management, and auxiliary system integration.
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Food and Beverage Industry – Process automation for mixing, pasteurization, and packaging.
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Water and Wastewater Treatment – Real-time control of pumps, clarifiers, and chemical dosing.
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General Manufacturing – Machine control, production line synchronization, and plant-wide data communication.
Product Advantages
The 900CP1-0200 offers several advantages that make it a preferred choice for automation professionals:
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High Processing Power – Ensures reliable and deterministic control of complex processes.
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Flexible Communication – Supports multiple communication standards, allowing integration with SCADA, DCS, and third-party devices.
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Scalability – Modular design enables expansion as plant requirements grow.
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Redundancy Capabilities – Enhances system reliability and minimizes downtime.
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Ease of Configuration – Compatible with Honeywell’s Control Builder software for intuitive engineering.
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Robust Industrial Design – Withstands harsh industrial environments, ensuring long service life.
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Comprehensive Application Support – Ideal for both batch and continuous processes.
FAQ
Q1: What type of redundancy does the 900CP1-0200 support?
A1: It supports processor redundancy in a primary/secondary configuration, ensuring seamless failover during CPU failure.
Q2: Can the module communicate with third-party systems?
A2: Yes, it supports Modbus TCP/IP and Modbus RTU protocols, making it compatible with many third-party devices.
Q3: How is program data stored in the CPU?
A3: Programs are stored in flash memory, ensuring data retention even during power loss.
Q4: What is the typical scan cycle time for this module?
A4: It offers deterministic scan cycles, typically under 10 ms for medium-sized applications.
Q5: Does the processor support peer-to-peer communication?
A5: Yes, dual Ethernet ports allow direct peer-to-peer communication between controllers.
Q6: What is the maximum number of I/O points it can handle?
A6: The 900CP1-0200 supports up to 4,000 I/O points when fully expanded with HC900 I/O modules.
Q7: How is firmware upgraded in the module?
A7: Firmware can be upgraded via Ethernet using Honeywell’s engineering tools, without removing the module.
Q8: Does the module support hot-swap replacement?
A8: Yes, the 900CP1-0200 can be replaced while the system is powered, minimizing downtime.
Q9: Is there integrated real-time clock support?
A9: Yes, it has an internal real-time clock with battery backup for time-stamped data logging.
Q10: Can this module be used in safety-critical applications?
A10: While it is highly reliable, safety-critical applications typically require certified safety controllers. It can be used as part of non-safety but mission-critical process control systems.
Recommended Same Series or Related Models
| Model Number | Description | Key Features |
|---|---|---|
| 900CP1-0100 | Basic Control Processor | Entry-level CPU, fewer I/O points, economical option |
| 900CP1-0200 | Standard Control Processor | Balanced performance, supports redundancy |
| 900CP1-0300 | Advanced Control Processor | High capacity, enhanced communication |
| 900CPS-0010 | Power Supply Module | Provides power for HC900 controllers |
| 900NPR-0010 | Network Interface Module | Enhances communication across systems |
| 900HMI-0200 | Operator Interface Module | Provides visualization and user interaction |
Recommended Popular Honeywell Models
| Model Number | Description | Voltage | Weight |
|---|---|---|---|
| 900RTA-L001 | Analog Input Module | 24 VDC | 0.35 kg |
| 900A01-0001 | Digital Output Module | 24 VDC | 0.30 kg |
| 900C52-0001 | Analog Output Module | 24 VDC | 0.32 kg |
| 900ENI-0010 | Ethernet Interface Module | 24 VDC | 0.28 kg |
| 900H02-0101 | Human Machine Interface | 24 VDC | 0.60 kg |
| 900NCP-0010 | Network Control Processor | 24 VDC | 0.40 kg |
