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Product Introduction
The Honeywell CC-PAIH02 (Part Number: 51405038-375) is a high-performance Analog Input Module designed for seamless integration within Honeywell’s Experion Process Knowledge System (PKS) and Series C I/O architecture. This module serves as a key interface for collecting analog data from a wide array of field instruments, including transmitters and sensors, converting those signals into high-resolution digital values for precise processing.
With enhanced signal resolution, diagnostic features, and full HART protocol support, the CC-PAIH02 ensures dependable operation in mission-critical environments. The module also supports remote configuration and monitoring via the Experion system, minimizing downtime and maintenance effort.
Whether deployed in complex refinery control systems or in cleanroom pharmaceutical settings, this analog input module offers rugged reliability, adaptability, and performance that meet the evolving demands of modern industrial automation.
Product Specifications
| Parameter | Details |
|---|---|
| Model | CC-PAIH02 |
| Part Number | 51405038-375 |
| Manufacturer | Honeywell |
| Module Type | Analog Input Module |
| Channels | 16 channels |
| Input Signal Types | 4–20 mA, 1–5 V, HART-enabled |
| Input Resolution | 16-bit |
| Protocol Support | HART, FTE (Fault Tolerant Ethernet) |
| Sampling Rate | Up to 20 samples per second per channel |
| Accuracy | ±0.05% of span |
| Input Isolation | Channel-to-channel and channel-to-ground |
| Redundancy | Fully supported with dual I/O modules |
| Power Consumption | < 5 W |
| Operating Temperature | -40°C to +70°C (-40°F to +158°F) |
| Storage Temperature | -40°C to +85°C (-40°F to +185°F) |
| Relative Humidity | 5% to 95%, non-condensing |
| Installation Method | DIN rail or backplane-mounted in Series C I/O base |
| Diagnostic Capabilities | Yes – supports advanced HART diagnostics and I/O health monitoring |
| Dimensions (HxWxD) | 159 x 50 x 160 mm |
| Weight | 0.8 kg |
| Certifications | CE, UL, CSA, ATEX, IECEx, RoHS compliant |
Applications
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Petrochemical Refineries: Provides accurate monitoring of process variables like pressure, temperature, and level in volatile environments.
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Power Generation Plants: Interfaces with analog sensors for turbine and boiler monitoring, ensuring safe and efficient operations.
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Pharmaceutical Manufacturing: Supports compliance with strict process control requirements and validation protocols.
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Chemical Processing Units: Collects critical process data in corrosive and hazardous environments.
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Water & Wastewater Treatment: Acquires input from flowmeters, pH sensors, and pressure transmitters for automated control.
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Pulp and Paper Industry: Enables real-time acquisition of level and flow data for process optimization.
Product Advantages
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High-Resolution Input Processing: 16-bit accuracy ensures reliable and precise signal interpretation.
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HART Protocol Support: Facilitates communication with smart transmitters and supports remote diagnostics.
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Full Redundancy Support: Offers fault tolerance and backup capabilities, enhancing system reliability.
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Built-in Diagnostics: Continuous monitoring of module and signal health reduces unscheduled downtime.
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Environmentally Robust: Designed to perform under extreme temperatures and humidity conditions.
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Compact and Scalable: Small form factor allows dense installations while maintaining system expandability.
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Easy Integration with Experion PKS: Reduces engineering efforts and streamlines configuration.
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Reduced Lifecycle Costs: Designed for longevity and maintainability, decreasing total cost of ownership.
Frequently Asked Questions (FAQ)
1. What is the function of the Honeywell CC-PAIH02?
The module is used to interface analog field signals with the Experion control system, converting them into digital values for real-time control and monitoring.
2. How many input channels does the CC-PAIH02 support?
It supports 16 analog input channels.
3. Can the module communicate with HART-compatible field instruments?
Yes, it supports full HART communication for both signal acquisition and field diagnostics.
4. Is the CC-PAIH02 hot-swappable?
Yes, it can be replaced without shutting down the system, provided the system architecture supports it.
5. What kind of signals can the module accept?
The module supports standard analog inputs like 4–20 mA and 1–5 V, including HART signals.
6. Can this module be used in hazardous areas?
Yes, it is certified for hazardous environments with ATEX and IECEx compliance.
7. What diagnostics does it provide?
It offers both hardware-level diagnostics and HART device diagnostics, helping predict failures before they occur.
8. How is the CC-PAIH02 mounted?
It is installed in a Series C I/O chassis and can be DIN rail-mounted.
9. Does it support redundancy?
Yes, the module supports redundancy when configured in a dual I/O arrangement.
10. What is the lifespan of the CC-PAIH02 module?
It is built for long-term industrial use, typically exceeding 10 years in normal operating conditions.
Related Models (Same Series or Function)
| Model | Description | Channels | Input Type | Protocol |
|---|---|---|---|---|
| CC-PAIH01 | Analog Input Module | 16 | 4–20 mA, HART | HART/FTE |
| CC-PAOH01 | Analog Output Module | 8 | 4–20 mA | HART |
| CC-TAIH01 | Traditional Analog Input Module | 16 | 4–20 mA | HART |
| CC-TDIL01 | Digital Input Module | 16 | Discrete (24 VDC) | FTE |
| CC-TDOR01 | Digital Output Module | 8 | Relay | FTE |
| CC-PDIL01 | Pulse Digital Input Module | 16 | Pulse/Discrete | FTE |
Popular Honeywell Models (Same Brand)
| Model | Description | Function | Application |
|---|---|---|---|
| CC-PCNT01 | Profibus Communication Interface | Communication | Industrial networking |
| CC-PWRR01 | Redundant Power Supply Module | Power | Controller & I/O power |
| CC-TCNT01 | ControlNet Network Module | Networking | Plant-wide control integration |
| CC-IOC091 | I/O Control Processor | I/O Management | DCS interface controller |
| CC-PUIO01 | Universal I/O Module | Mixed I/O | Flexible analog/digital input |
| CC-PDOB01 | Relay Output Module | Digital Output | Solenoid/Relay control |
