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Product Introduction
The Honeywell CC-PWR401 is a high-performance power supply module designed specifically for Honeywell’s Experion Series-C Distributed Control Systems (DCS) and compatible control platforms such as TDC-3000 and C300 systems. This power supply is engineered to provide a steady, reliable 24 V DC output capable of delivering up to 40 amps, making it suitable for large control system installations that demand consistent power delivery.
Built as a plug-in, blade-style unit, the CC-PWR401 features a compact form factor that fits into standard chassis racks, allowing for easy installation and maintenance. Its design supports hot-swappable operation, meaning the module can be replaced without shutting down the control system, significantly reducing downtime during maintenance or failure events.
The unit is designed for industrial-grade reliability and can operate efficiently in harsh environments with a wide temperature range. It also supports redundant power configurations to ensure uninterrupted operation in critical process control applications.
Product Specifications
| Parameter | Specification |
|---|---|
| Input Voltage | 100 to 240 VAC, 50/60 Hz |
| Input Frequency | 47 to 63 Hz |
| Output Voltage | 24 V DC ±5% |
| Output Current | Maximum 40 A |
| Output Power | Approximately 960 W (24 V × 40 A) |
| Efficiency | Typically ≥85% |
| Operating Temperature | -40°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Relative Humidity | 0 to 95% (non-condensing) |
| Vibration Resistance | 0.03 to 0.5 g RMS, 5 to 500 Hz |
| Shock Resistance | 5 to 15 g, 11 to 20 ms half-sine |
| Mean Time Between Failures | Approximately 250,000 hours |
| Dimensions (L × W × H) | 63.5 x 124.46 x 307.34 mm |
| Weight | 0.3 kg |
Applications
The CC-PWR401 power supply is tailored for use in demanding industrial automation and control environments, including:
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Distributed Control Systems (DCS): The primary use in Experion Series-C and TDC-3000 control systems that require stable and continuous 24 V DC power.
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Oil & Gas Industry: Suitable for critical control panels and automation systems where power stability is vital for safety and efficiency.
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Chemical and Petrochemical Plants: Providing reliable power in hazardous locations, helping maintain control and monitoring systems operational without interruption.
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Power Generation Facilities: Supporting control systems within power plants, ensuring reliable and redundant power sources for uninterrupted plant operation.
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Manufacturing and Process Automation: Ensuring that production line control systems receive clean, consistent power to avoid downtime.
Advantages and Key Features
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Hot-Swappable Design: Allows power supply replacement without system shutdown, reducing operational downtime.
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High Reliability: Built to withstand harsh industrial conditions including vibration, shock, and wide temperature ranges.
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Redundancy Support: Can be configured in redundant setups to provide uninterrupted power in case one unit fails.
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Compact and Modular: Fits into standard racks, enabling easy integration and quick maintenance.
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Protection Mechanisms: Incorporates multiple protection features such as overload, short-circuit, thermal shutdown, and over-voltage safeguards to prevent damage.
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Visual Indicators: Equipped with status LEDs for quick diagnostics of power status and fault conditions.
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Energy Efficient: Operating at a typical efficiency of 85% or higher reduces energy consumption and heat generation.
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Certified for Industrial Use: Meets industry standards and certifications ensuring safe operation in hazardous and critical environments.
Frequently Asked Questions (FAQ)
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Is the CC-PWR401 power supply hot-swappable?
Yes, the unit is designed to be hot-swappable, allowing replacement without interrupting system power. -
Can the CC-PWR401 be used in redundant power configurations?
Yes, it supports both non-redundant and redundant configurations for higher availability. -
What input voltage range does it support?
The power supply accepts a wide input voltage range from 100 to 240 VAC, suitable for international operation. -
What protections are built into the CC-PWR401?
It features overload protection, short-circuit protection, thermal shutdown, and over-voltage protection. -
What is the typical operating temperature range?
The unit operates reliably from -40°C up to +70°C, suitable for harsh industrial environments. -
How efficient is the power supply?
Typical efficiency is above 85%, which helps reduce energy consumption and heat. -
What are the physical dimensions and weight of the CC-PWR401?
The dimensions are 63.5 x 124.46 x 307.34 mm, and it weighs 0.3 kg. -
Is this power supply compatible with other Honeywell DCS systems?
It is primarily designed for Experion Series-C and TDC-3000/C300 systems. -
Does the CC-PWR401 support battery backup?
While the CC-PWR401 itself is a power supply, it can be used in systems that integrate battery backup units to ensure uninterrupted power. -
What kind of maintenance is required for this power supply?
Minimal maintenance is needed; periodic visual inspection and timely replacement upon fault indication are recommended.
Recommended Similar or Related Honeywell Models
| Model | Description | Max Output Current | Notes |
|---|---|---|---|
| CC-PWRB01 | 20 A redundant power supply with battery backup | 20 A | Supports battery backup |
| CC-PWRR01 | 20 A redundant power supply (no battery) | 20 A | Redundant operation |
| CC-PWRN01 | 20 A non-redundant power supply | 20 A | Standard supply |
| CC-PWN401 | 40 A non-redundant power supply | 40 A | Similar to CC-PWR401 |
| CC-PWPR20 | 20 A redundant supply (Phoenix Contact based) | 20 A | Alternative vendor design |
| CC-PWMN20 | 20 A non-redundant supply (Meanwell based) | 20 A | Alternative vendor design |
Popular Honeywell Power Supply Models
| Model | Description | Max Output Current | Typical Use |
|---|---|---|---|
| CC-PWRB01 | Redundant with 30-minute battery backup | 20 A | Critical systems backup |
| CC-PWRR01 | Redundant power supply without battery | 20 A | High availability setups |
| CC-PWRN01 | Standard non-redundant power supply | 20 A | General purpose |
| CC-PWN401 | 40 A non-redundant high-capacity supply | 40 A | Larger control systems |
| CC-PWPR20 | Redundant supply via Phoenix Contact | 20 A | Alternative supplier option |
| CC-PWMN20 | Non-redundant supply via Meanwell | 20 A | Alternative supplier option |
