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Product Overview
The Honeywell CC-TUI041 is a Universal Analog Input Module belonging to the Experion PKS C300 controller family. This I/O module is engineered for high-performance, high-reliability industrial control systems. It provides a robust interface for acquiring various types of analog input signals including voltage, current, thermocouple, and RTD types, thereby supporting flexible integration into a wide array of automation scenarios. Its modular design ensures seamless scalability, simplified maintenance, and tight integration with Honeywell’s Experion control architecture.
The CC-TUI041 is widely adopted in sectors like oil and gas, chemical processing, power generation, and water treatment facilities due to its reliability, diagnostics capabilities, and deterministic performance. It is part of the C300 controller series, which is known for its distributed architecture, redundancy support, and process safety compliance.
Technical Specifications
| Parameter | Details |
|---|---|
| Model Number | CC-TUI041 |
| Manufacturer | Honeywell |
| Product Type | Universal Analog Input Module |
| Number of Channels | 16 differential channels |
| Input Types | mV, V, mA, Thermocouple (TC), RTD |
| Input Range | ±100 mV, ±1 V, ±10 V, 0-20 mA, 4-20 mA |
| Resolution | 16-bit ADC |
| Accuracy | ±0.1% of full scale |
| Isolation | Channel-to-channel and channel-to-ground isolation |
| Diagnostics | Built-in self-diagnostics, fault detection |
| Hot Swap Capability | Yes |
| Operating Temperature | -40°C to +70°C |
| Storage Temperature | -40°C to +85°C |
| Humidity Range | 5% to 95% non-condensing |
| Mounting Type | DIN rail or cabinet mount |
| Power Supply | 24 VDC (redundant supported) |
| Dimensions | 68 x 107 x 78 mm |
| Weight | 0.59kg |
Applications
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Oil & Gas Facilities: For real-time monitoring of pressure, temperature, and flow rates using thermocouples and 4–20 mA sensors.
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Chemical Plants: For precise analog input acquisition from pH sensors, conductivity meters, and level sensors.
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Power Generation: Used in turbine and generator monitoring systems for capturing thermal and voltage conditions.
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Water & Wastewater Treatment: Ideal for acquiring analog signals from level transmitters, flow meters, and chlorine sensors.
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Pharmaceuticals: Enables high-accuracy data capture from temperature-controlled environments or clean room instrumentation.
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Pulp and Paper Industry: For pressure and humidity monitoring throughout the production line.
Product Advantages
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Multi-Signal Compatibility: Supports various analog signals in a single module, reducing the need for multiple types of I/O cards.
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High Density: 16-channel configuration optimizes cabinet space and reduces wiring complexity.
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Advanced Diagnostics: Built-in diagnostics simplify maintenance and reduce system downtime.
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Scalability: Easily expandable within the Experion PKS architecture, allowing smooth integration in both small and large systems.
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Hot Swap Support: Allows for safe replacement during operation without disrupting the process.
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Reliable Performance: Robust operation under harsh industrial environments ensures process integrity.
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System Integration: Seamless compatibility with C300 and FTE-based Experion systems.
Frequently Asked Questions (FAQ)
Q1: What input types are supported by the CC-TUI041 module?
A1: The CC-TUI041 supports mV, V, mA, RTD, and thermocouple (TC) input types, offering broad sensor compatibility.
Q2: Can I hot-swap this module during operation?
A2: Yes, the module supports hot-swap functionality for ease of maintenance and minimal downtime.
Q3: Does the CC-TUI041 offer channel-to-channel isolation?
A3: Yes, each channel is isolated to prevent signal interference and ensure measurement integrity.
Q4: How many analog input channels does the module have?
A4: The CC-TUI041 provides 16 differential analog input channels.
Q5: Is this module compatible with redundant configurations?
A5: Absolutely, it supports redundant power and control setups for mission-critical operations.
Q6: What is the power supply requirement?
A6: It typically operates on a 24 VDC supply, with redundancy supported for enhanced reliability.
Q7: What is the resolution of the analog input?
A7: The module features a 16-bit analog-to-digital converter (ADC) for precise signal conversion.
Q8: What types of temperature sensors are compatible?
A8: Both RTDs (e.g., Pt100) and thermocouples (e.g., Type J, K, T) can be connected.
Q9: Is the module resistant to industrial temperatures?
A9: Yes, it functions reliably in a wide range of -40°C to +70°C.
Q10: Does the CC-TUI041 integrate with Experion PKS C300 systems?
A10: Yes, it’s designed specifically for seamless integration into Honeywell Experion C300 control architectures.
Recommended Related Models (Same Series or Functionality)
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Honeywell CC-PAIH01 – Analog Input Module, High Level
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Honeywell CC-TAIX01 – Analog Input Module, Extended
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Honeywell CC-TDIL01 – Digital Input Module
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Honeywell CC-TDOB01 – Digital Output Module
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Honeywell CC-PAOH01 – Analog Output Module
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Honeywell CC-PDOB01 – Pulse Digital Output Module
Popular Honeywell Models (Same Brand)
| Model | Type | Main Features |
|---|---|---|
| CC-PAIH01 | Analog Input Module | 16-channel high-accuracy AI |
| CC-PAOH01 | Analog Output Module | High-density analog output, 4–20 mA |
| CC-TDIL01 | Digital Input Module | 32-channel isolated DI |
| CC-TDOB01 | Digital Output Module | 32-channel DO with fault diagnostics |
| CC-PCNT01 | Pulse Counter Module | High-speed counter for event/time logging |
| CC-PUIO01 | Universal I/O Module | Configurable per channel for AI/DI/DO/AO |
