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Product Overview
The Honeywell FC-IO-0001 is a highly reliable I/O Expansion Module designed for integration with Honeywell’s Safety Manager, Fail Safe Controller (FSC), or PlantScape/Experion PKS systems. This module provides flexible and scalable digital/analog input and output capabilities, enabling engineers to efficiently expand the I/O capacity of their process safety or control systems.
This unit is built with Honeywell’s industry-proven safety and automation technology, allowing seamless integration within Safety Instrumented Systems (SIS) or basic process control systems (BPCS). It supports secure communication, high channel density, and is suitable for mission-critical applications in oil and gas, petrochemical, power generation, and other process industries.
Key Features
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High-Density I/O Channels for digital and analog signals
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Seamless Integration with Honeywell Safety Manager or Experion PKS platforms
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Redundant Architecture Support for enhanced reliability and availability
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Hot-Swappable Design reduces downtime during maintenance
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Deterministic Communication over secure safety fieldbus or system backplane
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DIN Rail Compatible housing for space-saving installation
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Comprehensive Diagnostics for channel health, wiring integrity, and loop testing
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Designed for Harsh Environments, with industrial temperature and humidity ratings
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Number | FC-IO-0001 |
| Product Type | I/O Expansion Module |
| Compatible Systems | Honeywell Safety Manager, FSC, Experion PKS |
| Supported I/O Types | Digital Input/Output, Analog Input/Output |
| Channel Density | Varies by configuration, typically 16–32 channels |
| Redundancy Support | Yes, supported via dual I/O redundancy paths |
| Communication Protocol | Safety Fieldbus or proprietary Honeywell I/O link |
| Diagnostics | Channel status, line fault detection, loop integrity monitoring |
| Power Supply | 24 VDC (nominal), protected internal bus |
| Hot-Swappable | Yes |
| Operating Temperature | -20°C to +60°C (-4°F to +140°F) |
| Storage Temperature | -40°C to +85°C (-40°F to +185°F) |
| Humidity | 5% to 95%, non-condensing |
| Shock Resistance | 15g, 11 ms, half-sine wave |
| Vibration Resistance | 1 mm peak-to-peak, 10–60 Hz |
| Dimensions | 133.4 x 20.3 x 280 mm |
| Weight | 0.61 kg |
| Mounting | DIN rail or panel-mount (accessory dependent) |
| Certifications | CE, ATEX, SIL2/3 (IEC 61508), UL/CSA |
Industry Applications
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Oil & Gas: For distributed safety systems in drilling, refining, and transport operations
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Chemical & Petrochemical: Ensures safety interlocks and process control in hazardous zones
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Power Generation: Supports emergency shutdown systems in thermal and nuclear plants
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Pharmaceutical Manufacturing: Automates process control while maintaining safety compliance
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Water Treatment Facilities: Enables modular signal control in distributed pumping networks
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Pulp & Paper: Supports high-speed process response for batch and continuous processes
Product Advantages
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Scalable Architecture: Easily adds I/O capacity without major infrastructure changes
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Field-Proven Reliability: Designed for continuous operation in demanding industrial environments
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Integrated Diagnostics: Speeds up fault isolation and minimizes system downtime
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Supports Redundant and Non-Redundant Systems: Flexible configuration for any control strategy
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Safety Integrity Compliance: Enables safe operation in Safety Instrumented Functions (SIF)
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Space-Efficient Design: Compact profile for control cabinets or distributed nodes
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Simplified Maintenance: Hot-swap support allows maintenance without process interruption
Frequently Asked Questions (FAQ)
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Q: What is the Honeywell FC-IO-0001 used for?
A: It is used to expand I/O capability in safety and process control systems such as Honeywell Safety Manager or FSC. -
Q: How many channels does it support?
A: It typically supports 16 to 32 I/O channels, depending on configuration (DI, DO, AI, AO). -
Q: Can I use this module in a redundant setup?
A: Yes, it supports I/O and communication redundancy for enhanced system availability. -
Q: Is the module hot-swappable?
A: Yes, it can be replaced or added while the system is running, minimizing downtime. -
Q: Does it support both analog and digital signals?
A: Yes, the module can handle digital and analog input/output configurations. -
Q: Is it certified for safety-critical applications?
A: Yes, it is compliant with SIL2/3 safety standards (IEC 61508). -
Q: What diagnostics does it offer?
A: It offers line fault detection, open/short circuit monitoring, and loop testing. -
Q: What systems is it compatible with?
A: It is compatible with Honeywell Safety Manager, FSC, and Experion PKS. -
Q: What environment can it operate in?
A: It operates from -20°C to +60°C and up to 95% humidity, making it suitable for harsh industrial settings. -
Q: Is software configuration required?
A: Yes, configuration is performed through Honeywell system software tools like SM Toolkit or Control Builder.
Related or Similar Honeywell Models
| Model Number | Description |
|---|---|
| FC-PDIO-1624 | Mixed Digital I/O Module, 16 DI & 8 DO |
| FC-AIO-0820 | Analog Input/Output Module, 8 AI & 2 AO |
| FC-PSU-UNI24V | Universal 24V Power Supply Module |
| FC-TDIO51 | Digital Input/Output Interface Module |
| FC-DO-0824 | 8-Channel Digital Output Module |
| FC-AI-1620 | 16-Channel Analog Input Module |
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