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Product Overview
The Honeywell FC-QPP-0001 is a powerful Quad Processor Cluster Module designed for the Safety Manager (SM) and FSC (Fail Safe Controller) safety platforms. As part of Honeywell’s high-availability safety system architecture, this module consolidates four high-performance processors into a single cluster, delivering redundant, fault-tolerant, and deterministic control processing for SIL 3 safety-critical applications.
This module supports high-speed execution of safety logic, peer-to-peer communication, and diagnostic integrity, ensuring continuous plant protection and compliance with international safety standards such as IEC 61508. Its integration into Honeywell’s ecosystem ensures seamless scalability, diagnostics, and integration with Experion PKS and other DCS environments.
Key Features
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Quad-Processor Redundant Architecture
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SIL 3 Certified per IEC 61508 standard
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Real-Time Deterministic Processing
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Designed for Honeywell Safety Manager and FSC Systems
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Supports Fast Safety Logic Execution
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Built-in Diagnostics for Fault Detection and Localization
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Peer-to-Peer Communication Support (SafeNet)
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Supports Redundant Power and I/O Architectures
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Compact Modular Design for cabinet integration
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Fail-Safe and Fault-Tolerant Operation
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Number | FC-QPP-0001 |
| Product Type | Quad Processor Cluster Module |
| Processor Configuration | 4 x Independent High-Speed Safety CPUs |
| System Compatibility | Honeywell Safety Manager, FSC, Experion PKS |
| Safety Certification | SIL 3 (IEC 61508), TUV-approved |
| Cycle Time | <10 ms typical for full logic execution |
| Communication Protocols | SafeNet, Ethernet/IP, RS-485 |
| I/O Handling | Direct access to I/O via IOTA or remote via communication modules |
| Diagnostics | Built-in continuous self-checks, watchdogs, and error logs |
| Redundancy Support | Full hardware redundancy (CPU, I/O, power) |
| Hot-Swappable | Yes |
| Operating Temperature | -20°C to +60°C (-4°F to +140°F) |
| Storage Temperature | -40°C to +85°C (-40°F to +185°F) |
| Humidity | 5% to 95% RH, non-condensing |
| Power Supply | 24 VDC (via redundant PSU modules) |
| Mounting Type | Chassis slot (rack-mounted) |
| Dimensions | 176 × 88.5 × 212 mm |
| Weight | 0.3 kg |
| Compliance | IEC 61508, CE, UL, CSA, RoHS |
Industry Applications
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Oil & Gas Production and Refining: Protecting compressors, pipelines, and process units
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Chemical & Petrochemical Plants: Controlling safety loops, interlocks, and emergency shutdowns
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Power Generation (Thermal, Nuclear, Hydro): Managing turbine safety, boiler protection, and blackout recovery
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Pharmaceutical Manufacturing: Ensuring validated and safe process control
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Metals & Mining: Managing safe operations of conveyors, crushers, and kilns
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Pulp & Paper Industries: Overseeing safe startup and operation of critical assets
Product Advantages
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Quad Processor Design: Enhances processing speed, reliability, and fail-safe capabilities
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True SIL 3 Functionality: Fully certified for use in critical safety loops
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Integrated Diagnostics: Real-time failure detection prevents unsafe states
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System Scalability: Seamlessly expands with additional I/O or processor clusters
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Reduced Downtime: Hot-swappable architecture enables continuous operation
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SafeNet Communication: Enables high-speed safety data exchange across systems
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Honeywell Ecosystem Integration: Compatible with Experion PKS, IOTAs, and legacy SM/FSC systems
Frequently Asked Questions (FAQ)
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Q: What does the FC-QPP-0001 module control?
A: It executes safety logic and control functions across multiple input/output points in a safety system. -
Q: Is it SIL 3 certified?
A: Yes, the module is SIL 3 certified according to IEC 61508 and validated by TÜV. -
Q: What type of communication does it support?
A: It supports SafeNet, Ethernet/IP, and other Honeywell industrial protocols. -
Q: Can this module be used in redundant configurations?
A: Yes, it supports full hardware redundancy, including CPUs, I/O modules, and power. -
Q: What systems is it compatible with?
A: It is designed for Honeywell Safety Manager, FSC, and Experion PKS integration. -
Q: Does the module perform self-diagnostics?
A: Yes, it features built-in diagnostics with watchdog timers and error logging. -
Q: How many CPUs are integrated in this module?
A: It includes four independent processors working in coordination. -
Q: Is it suitable for high-speed safety logic?
A: Yes, it supports real-time deterministic logic execution with fast cycle times. -
Q: Can it be replaced without shutting down the system?
A: Yes, the FC-QPP-0001 is hot-swappable when used in redundant configurations. -
Q: What power supply does it require?
A: It operates on 24 VDC, typically supplied via redundant PSU modules.
Related or Similar Honeywell Models
| Model Number | Description |
|---|---|
| FC-QPP-0002 | Enhanced Quad Processor Cluster with SafeNet Expansion |
| FC-CPU-2001 | Dual Processor Safety CPU Module |
| FC-RPCM-01 | Redundant Processor Communication Module |
| FC-PSU-240516 | 24 VDC Power Supply Module |
| FC-IOCHAS-0001R | Redundant I/O Chassis |
| FC-IOTA-R24 | Redundant I/O Termination Assembly |
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