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Product Overview
The Honeywell FC-TDIO51 51307986-176 is a high-performance Digital Input/Output Module designed for use within the Safety Manager SC (S300 IOTA) hardware platform. It plays a key role in safety-critical control applications by combining digital input and output functions in one module, streamlining both wiring and installation.
With redundant operation support, integrated channel diagnostics, and full TÜV-certified SIL3 compliance, this module is a foundational component of Honeywell’s Safety Manager system, widely deployed in process industries requiring high reliability, deterministic behavior, and maximum uptime.
Key Features
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Combination of digital input and output channels in a single module
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High channel density design to save cabinet space
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Channel-level diagnostics including short/open circuit detection
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Supports fail-safe behavior and self-testing
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Fully compliant with IEC 61508 SIL3 functional safety
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Compatible with redundant configurations in SC S300 IOTA systems
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Integrated with Honeywell Safety Builder and Experion PKS
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Hot-swappable without process interruption
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Designed for mission-critical safety applications
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Number | FC-TDIO51 |
| Part Number | 51307986-176 |
| Module Type | Digital Input/Output Module |
| System Platform | Honeywell Safety Manager SC S300 IOTA |
| Digital Inputs | 16 channels (configurable) |
| Digital Outputs | 8 channels (configurable, sourcing type) |
| Input Voltage Range | 18–30 VDC |
| Output Voltage Range | 24 VDC nominal |
| Input Current | Approx. 4 mA per channel |
| Output Current | 0.5 A per channel max |
| Isolation | Optical isolation between logic and field |
| Diagnostics | Per-channel (short circuit, open circuit, status) |
| Redundancy Support | Yes (module and system redundancy) |
| Hot Swappable | Yes |
| Status Indicators | Individual channel LEDs |
| Safety Certification | SIL3, TÜV-certified, IEC 61508 |
| Operating Temperature | 0°C to 60°C (32°F to 140°F) |
| Storage Temperature | -40°C to 85°C (-40°F to 185°F) |
| Humidity | 5% to 95% RH non-condensing |
| Dimensions | 368 x 120 x 50 mm |
| Weight | 0.45 kg |
| Mounting | SC S300 IOTA Backplane |
| Certifications | CE, UL, CSA, ATEX (system-dependent) |
Industry Applications
The Honeywell FC-TDIO51 is engineered for use in functional safety and secure control environments, including:
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Oil & Gas – Emergency shutdown, valve interlocking
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Chemical Processing – Fail-safe loop integration, reactor trip circuits
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Power Generation – Turbine control, boiler protection systems
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Refining and Petrochemical – Burner management, hazardous area safety
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Pharmaceutical – Cleanroom isolation, environmental control alarms
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Water and Wastewater – Critical pump control, gate actuation systems
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Metals & Mining – Equipment interlocks, fault isolation controls
Product Advantages
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Dual-functionality (DI and DO) reduces module count and cost
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High reliability under extreme operating conditions
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Built-in diagnostics enhance visibility and fault detection speed
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Supports safety-critical systems up to SIL3 classification
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Quick module replacement without halting system processes
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Seamless integration into Safety Manager and Experion PKS architectures
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Lower lifecycle costs due to predictive maintenance support and long service life
Frequently Asked Questions (FAQ)
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Q: What is the function of the FC-TDIO51 module?
A: It provides both digital input and output capabilities in one module for safety-critical applications. -
Q: Is this module suitable for SIL3-rated systems?
A: Yes, it is TÜV-certified for use in SIL3 safety applications. -
Q: Can this module be used in redundant systems?
A: Yes, it fully supports controller and module-level redundancy in Safety Manager platforms. -
Q: Are the input/output channels isolated?
A: Yes, optical isolation is provided to protect the controller and signal integrity. -
Q: How are faults detected on channels?
A: The module provides diagnostics for open and short circuit conditions, plus channel health. -
Q: Is it possible to replace this module without system shutdown?
A: Yes, it is hot-swappable, allowing safe module replacement during operation. -
Q: What type of output channels are used?
A: The outputs are sourcing (high-side), typically 24 VDC. -
Q: What kind of wiring does this module support?
A: It supports standard field wiring via the SC S300 IOTA backplane and field termination assemblies (FTAs). -
Q: Is this module programmable?
A: Configuration is done via Honeywell Safety Builder, integrated within Experion PKS. -
Q: Can this module help reduce cabinet space usage?
A: Yes, by combining DI and DO in a single module, it helps minimize footprint and wiring complexity.
Recommended Related or Similar Honeywell Models
| Model | Description |
|---|---|
| FC-TSDI-1624 | 16-Channel Digital Input Module |
| FC-TSDO-0824 | 8-Channel Digital Output Module |
| FC-TSAI-1620 | 16-Channel Analog Input Module |
| FC-TSOX-0824 | 8-Channel Analog Output Module |
| FC-TSRZ-1604 | 16-Channel Relay Output Module |
| FC-TCNT11 | Redundancy Controller Interface Module |
Popular Honeywell Modules (Same Brand)
| Model | Description |
|---|---|
| CC-TDIL01 | 24-Channel Digital Input Module |
| CC-TDOR01 | 24-Channel Digital Output Module |
| CC-PAIN01 | Analog Input Module |
| CC-PAOH01 | HART Analog Output Module |
| CC-TAID01 | Isolated Digital Input Module |
| CC-PCNT01 | Pulse Counter Input Module |
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