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Product Introduction
The Honeywell FC-TSAI-1620M is a high-performance Analog Input Module designed for use in Honeywell’s Safety Manager and Experion PKS systems. This module serves as a critical interface between field analog sensors and the control or safety system, converting real-world physical signals such as temperature, pressure, flow, and level into digital data for processing and monitoring.
Built with industrial-grade reliability, the FC-TSAI-1620M supports multiple analog signal types, including current and voltage inputs. It features advanced diagnostics and redundancy options, ensuring continuous and accurate data acquisition in demanding process environments.
This module’s robust design, combined with Honeywell’s advanced safety certification, makes it ideal for applications requiring both precision and high integrity.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Number | FC-TSAI-1620M |
| Manufacturer | Honeywell |
| Module Type | Analog Input Module |
| Input Channels | 16 |
| Input Signal Types | 4–20 mA current, 0–10 V voltage |
| Accuracy | ±0.1% FS (Full Scale) |
| Sampling Rate | 50 ms per channel |
| Response Time | <100 ms |
| Diagnostics | Channel failure detection, open/short circuit detection |
| Communication Interface | Safety Manager SC Bus |
| Power Supply | 24 VDC Nominal |
| Operating Temperature | 0°C to 60°C (32°F to 140°F) |
| Storage Temperature | -40°C to 85°C |
| Humidity | 5% to 95% RH, non-condensing |
| Mounting | DIN rail or panel mounting |
| Dimensions (H × W × D) | 210 × 70 × 60 mm |
| Weight | 0.5 kg |
| Certifications | TÜV SIL 3, CE, UL, CSA |
Product Applications
The FC-TSAI-1620M Analog Input Module is widely used in industries requiring precise and reliable analog data acquisition, including:
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Oil & Gas Processing – Monitoring pressures, flows, and temperatures in upstream and downstream operations.
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Chemical and Petrochemical Plants – Data acquisition for process control and safety systems.
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Power Generation – Inputs from sensors measuring steam, water levels, and other critical parameters.
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Water and Wastewater Treatment – Accurate monitoring of chemical dosing and water quality parameters.
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Manufacturing Automation – Control systems requiring analog input for various industrial processes.
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Pharmaceuticals and Food Processing – Ensuring process accuracy and compliance with quality standards.
Product Advantages
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High Accuracy and Fast Response: Provides precise analog data with response times under 100 ms.
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Multiple Signal Compatibility: Supports common industrial analog inputs such as 4–20 mA and 0–10 V.
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Built-in Diagnostics: Detects wiring faults, open circuits, and sensor failures to enhance reliability.
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Redundancy Support: Designed for use in safety systems requiring SIL 3 certification.
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Robust Construction: Industrial-grade design suited for harsh environments.
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Easy Integration: Seamlessly integrates into Honeywell Safety Manager and Experion PKS systems.
Frequently Asked Questions (FAQ)
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What types of analog signals does the FC-TSAI-1620M support?
It supports 4–20 mA current and 0–10 V voltage input signals. -
How many input channels are available on this module?
The module provides 16 analog input channels. -
What is the accuracy of the analog inputs?
The accuracy is ±0.1% of full scale. -
What safety certification does the module have?
It is TÜV-certified for SIL 3 according to IEC 61508. -
Can the module detect sensor or wiring faults?
Yes, it features diagnostics for open circuits, shorts, and sensor failures. -
What is the module’s operating temperature range?
0°C to 60°C (32°F to 140°F). -
Is the FC-TSAI-1620M compatible with Honeywell Safety Manager?
Yes, it is designed for full compatibility with Safety Manager SC bus. -
What is the typical response time?
Less than 100 milliseconds per channel. -
What are the physical dimensions of the module?
210 × 70 × 60 mm. -
How is the module mounted?
It supports DIN rail or panel mounting.
Related Models from the Same Series or Function
| Model | Description | Function | Application |
|---|---|---|---|
| FC-TSAI-0820M | Analog Input Module | 8 channels, 4–20 mA and voltage | Medium channel count analog input |
| FC-TSAO-0820M | Analog Output Module | 8 channels output | Analog control signal output |
| FC-SDI-1624 | Safety Digital Input Module | 16 digital input channels | Safety-related digital input |
| FC-SAO-0820M | Safety Analog Output Module | 8 analog outputs | Safety-related analog control output |
| FC-TSDI12 | Digital Input Module | 12 digital inputs | General purpose digital input |
| FC-TSRO10 | Relay Output Module | 10 relay outputs | Control and alarm outputs |
Popular Honeywell Models Across Product Lines
| Model | Function | Series | Application |
|---|---|---|---|
| C300 Controller | Central Control Processor | Experion PKS | Core of Honeywell DCS |
| HC900 | Hybrid Control System Controller | HC900 | Process and safety control |
| UDC3500 | Universal Digital Controller | UDC Series | Loop and standalone control |
| RM7840G1018 | Flame Safeguard Relay Module | Flame Safeguard Series | Burner management and safety shutdown |
| FSC100 | Fail-Safe Controller | FSC | High-integrity safety controller |
| XYC1000 | Paperless Graphic Recorder | XYC Series | Process data recording and visualization |
