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Product Introduction
The Honeywell MU‑PDIX02 (Part No. 51304485‑100) is a rugged Digital Input Processor Module, designed to interface with discrete field signals. It is a core component within Honeywell’s Experion PKS or legacy TPS systems, responsible for aggregating, conditioning, and communicating high-integrity digital inputs such as limit switches, proximity detectors, and status contacts. The module ensures precise detection, fault diagnostics, and reliable transfer of binary signals into the control system.
Developed for demanding industrial applications, the MU‑PDIX02 provides robust contact sensing, solid-state input signal processing, and built-in validation to guarantee correct module operation. Its performance makes it an ideal choice for safety interlocks, equipment status monitoring, and alarm detection.
Product Specifications
| Parameter | Details |
|---|---|
| Model Number | MU‑PDIX02 |
| Part Number | 51304485‑100 |
| Manufacturer | Honeywell |
| Module Type | Digital Input Processor |
| System Compatibility | Experion PKS / TPS |
| Number of Input Channels | 16 discrete inputs |
| Input Voltage Level | 24 VDC nominal (18–30 VDC range) |
| Input Type | Sourcing digital inputs, contact closure detection |
| Input Current per Channel | ~5 mA closed, <1 mA open |
| Isolation | Channel-to-channel and channel-to-backplane galvanic isolation |
| Input Debounce | Programmable digital debounce (1–100 ms) |
| Diagnostics | Open input, short circuit, stuck signal detection |
| Status Indicators | LED per channel (On, Fault); module OK/fault LEDs |
| Power Consumption | Approx. 3.5 W |
| Hot-Swappable | Yes |
| Operating Temperature Range | 0°C to +60°C |
| Storage Temperature Range | -40°C to +85°C |
| Humidity Range | 5% to 95% non-condensing |
| Dimensions (H × W × D) | 130 x 35 x 110 mm |
| Weight | 0.65 kg |
| Compliance | CE, UL, CSA certified |
Product Applications
The MU‑PDIX02 module serves as a reliable digital signal aggregator in a wide range of industrial settings:
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Safety Interlock Systems – Monitors emergency stop, door, and valve feedback signals.
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Batch Control Sequences – Detects discrete sequence steps in manufacturing processes.
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Pump and Motor Monitoring – Reads status signals from motor starters, junctions, and solenoid valves.
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Alarm Panels – Serves as central input for alarm-triggering conditions such as high-level or overpressure.
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Access and Position Feedback – Interfaces with proximity switches on gates, slides, and dampers.
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Remote Skid or Unit Control – Collects digital field signals and transfers them to central controllers.
Product Advantages
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High Channel Density
Supports 16 discrete inputs in a compact module, optimizing use of rack space. -
Robust Signal Detection
Designed for versatile 24 VDC input handling with programmable debounce capability. -
Channel Integrity and Safety
Per-channel diagnostics catch stuck, open, or over-current fault conditions immediately. -
Galvanic Isolation
Virtually eliminates cross-talk and ground loop noise, improving signal fidelity. -
Operational Continuity
Hot-swappable design allows replacement or maintenance without shutdown. -
System Integration
Seamlessly integrates with Experion PKS and legacy TPS backplanes with no additional configuration. -
Simplified Maintenance
LED indicators per channel allow instant fault and logic status identification.
FAQ
-
What voltage levels define a valid “ON” input?
A voltage above approximately 18 VDC is recognized as an active (closed) digital input. -
Can input signal recognition be delayed to avoid bouncing?
The module features programmable debounce from 1 to 100 milliseconds per channel. -
Does each channel have independent fault detection?
Each channel reports open circuit, short, and stuck condition independently. -
Is the module protected against input wiring shorts?
Overcurrent protection is provided, and faults are reported immediately. -
How is input isolation achieved?
Complete galvanic isolation is provided between each channel and the module backplane. -
Does the module support hot plugging?
It can be inserted or removed while powered, without impacting system operation. -
What happens if a channel input shorts to ground?
The module detects the fault, disables that channel, and alerts via LED and system alarm. -
Can this module handle slow digital signals?
Programmable debounce accommodates slow or noisy input transitions. -
Is it compatible with short-circuit grounded inputs?
Protection ensures only the affected channel is disabled, without module-wide failure. -
Can this module be used in SIL-rated safety loops?
Provided it’s used within an overall SIL-capable architecture and backplane configuration.
Related Models (Same Series or Function)
| Model | Description | Function | Channel Type |
|---|---|---|---|
| MU‑PDIO02 | Digital I/O Module | 8-channel discrete I/O | 4 DI + 4 DO |
| MU‑PAIH03 | Analog Input High-Level Module | 4–20 mA, ±10 V inputs | 8 analog channels |
| MU‑PAOH03 | Analog Output Module | 4–20 mA outputs | 8 analog outputs |
| MU‑TAIH03 | Thermocouple Input Module | Type J/K/T thermocouples | 8 thermocouple chan. |
| MU‑TDOX03 | Thermocouple Output Module | mA Output | 8 channels |
| MU‑TDIO02 | Hybrid Digital I/O Module | Mixed discrete I/O control | 16 I/O channels |
Popular Honeywell Models
| Model | Description | Type | Application |
|---|---|---|---|
| C300 Controller | Core CPU module for Experion PKS | DCS Controller | Distributed process automation |
| HC900 Controller | Hybrid controller for logic and analog control | PLC-style hybrid controller | Batch and modular process control |
| UDC3500 | Universal PID Loop Controller | Universal digital controller | Temperature and process control |
| STT750 | Smart Temperature Transmitter | Field transmitter | Smart loop transmission |
| SMV3000 | Multivariable Flow Transmitter | Flow/Pressure transmitter | Flow and differential measurement |
| FSC (TMR) | Triple Modular Redundancy Safety controller | Safety PLC (SIL‑3) | Emergency shutdown systems |
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