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Product Introduction
The Honeywell TC-IXL061 96978480 A01 is a high-performance input/output (I/O) module used in distributed control systems (DCS), specifically engineered for integration within Honeywell’s TDC3000 and Experion PKS platforms. This module is typically part of a Universal Control Network (UCN) or Process Manager system, responsible for interfacing field instruments and control elements with higher-level controllers or operator stations.
Designed for critical process automation in industries such as petrochemical, power generation, and pharmaceuticals, the TC-IXL061 provides robust data acquisition, signal conditioning, and reliable system communication.
Product Advantages
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Proven Reliability – Engineered by Honeywell with decades of field-tested robustness, ensuring long-term operation in mission-critical environments.
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Compact Modular Design – Optimized for space-constrained control cabinets with plug-and-play mechanical compatibility.
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High Signal Integrity – Designed to handle noise-sensitive analog signals with high precision and minimal distortion.
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Redundancy Support – Compatible with Honeywell’s fault-tolerant architecture for minimal downtime.
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Seamless Integration – Fully interoperable with Honeywell Experion and legacy TDC3000 systems.
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Industrial-Grade Durability – Built to withstand harsh process conditions including vibration, temperature fluctuations, and humidity.
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Future-Proofing – Can be incorporated into hybrid systems with both legacy and modern Honeywell controllers.
Technical Specifications
| Parameter | Value |
|---|---|
| Model Number | TC-IXL061 96978480 A01 |
| Product Type | I/O Module (Input/Output Module) |
| System Compatibility | Honeywell Experion PKS, TDC3000 |
| Signal Type | Analog and Digital I/O |
| Communication Interface | UCN (Universal Control Network) |
| Mounting Type | DIN Rail / Chassis-based Rack Mount |
| Operating Voltage | 24V DC (Nominal) |
| Power Consumption | ≤ 5 Watts |
| Operating Temperature | 0°C to +60°C |
| Storage Temperature | -40°C to +85°C |
| Relative Humidity | 5%–95% non-condensing |
| Dimensions (W x H x D) | 50 mm x 175 mm x 115 mm |
| Weight | Approx. 0.65 kg |
| Housing Material | Industrial-grade polycarbonate |
| Certification | CE, UL, CSA, RoHS compliant |
| Diagnostic Capabilities | Integrated LED Status Indicators |
Product Applications
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Refinery and Petrochemical Plants – Ensures accurate data transmission from field sensors to control centers.
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Power Generation Units – Enables precise monitoring and control of turbine, boiler, and auxiliary systems.
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Pharmaceutical Manufacturing – Ensures strict control compliance with GxP protocols.
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Pulp and Paper Industry – Interfaces with control loops in continuous process lines.
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Water and Wastewater Facilities – Collects and relays data from flow, level, and chemical analyzers.
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Cement and Mining Plants – Manages control signals for heavy machinery and rotary kilns.
Installation Guidelines
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Unpack and Inspect: Carefully unbox the TC-IXL061 module and check for shipping damages or loose connections.
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Mounting: Install on DIN rail or in Honeywell-specified rack slots, ensuring proper grounding.
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Wiring: Connect field wiring to the designated terminal block using manufacturer-specified wiring types.
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Power Supply: Ensure 24V DC power is stable and meets ripple tolerances.
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Communication Setup: Integrate with UCN or TDC controller using shielded communication cables.
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Commissioning: Use system diagnostics and configuration software to verify I/O mapping, firmware compatibility, and address settings.
Frequently Asked Questions (FAQ)
Q1: What systems is TC-IXL061 compatible with?
A1: It is primarily compatible with Honeywell’s Experion PKS and legacy TDC3000 DCS systems.
Q2: Can this module handle both analog and digital signals?
A2: Yes, the TC-IXL061 supports a combination of analog and digital I/O, depending on configuration.
Q3: What is the recommended operating voltage?
A3: The nominal voltage is 24V DC. Operating outside this range may lead to performance issues.
Q4: Is it hot-swappable?
A4: Hot-swapping is not recommended; system shutdown is advised before replacement.
Q5: How long is the warranty period?
A5: The standard warranty is 1 years, subject to proper usage and conditions.
Q6: Does it support remote diagnostics?
A6: Yes, diagnostic data can be accessed via the Honeywell control system interface.
Q7: Are firmware updates required?
A7: Updates are only required if integrating with newer system revisions or addressing known bugs.
Q8: How is grounding handled?
A8: Proper grounding through chassis or dedicated grounding terminals is essential for noise immunity.
Q9: Can I use it in high-vibration environments?
A9: Yes, the module is ruggedized for industrial use, but secure mounting is critical.
Q10: What are the shipping dimensions and weight?
A10: Shipping dimensions are 26 × 290 × 145 mm; weight is 0.5 kg.
Recommended Models from Same Series or Related
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Honeywell TC-IXL062
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Honeywell TC-IXR061
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Honeywell TC-IDA061
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Honeywell TC-IDW161
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Honeywell TC-ODD321
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Honeywell TC-OAI081
Popular Honeywell Models (with Specs)
| Model Number | Type | Dimensions (mm) | Weight (kg) | Voltage |
|---|---|---|---|---|
| TC-IXR061 | Redundant I/O Module | 52 x 175 x 115 | 0.68 | 24V DC |
| TC-ODD321 | Digital Output Module | 50 x 175 x 120 | 0.70 | 24V DC |
| TC-IDA061 | Analog Input Module | 48 x 170 x 110 | 0.60 | 24V DC |
| TC-PRR021 | Processor Module | 60 x 180 x 130 | 0.95 | 24V DC |
| TC-PSD081 | Power Supply Module | 100 x 220 x 140 | 1.20 | 110-240V AC |
| TC-FTEB01 | Ethernet Bridge Module | 45 x 150 x 100 | 0.50 | 24V DC |
