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Product Introduction
The Honeywell TC-KCCX03 Digital Controller Module is a high-performance, versatile module designed for industrial process automation and control systems. It serves as a key component in Honeywell’s Experion PKS or related control architectures, offering precise digital control, communication, and integration capabilities. The module is engineered to operate in demanding environments, providing reliable control and real-time feedback for various industrial processes.
The TC-KCCX03 supports multiple control strategies and seamlessly interfaces with other Honeywell controllers and I/O devices, ensuring efficient and consistent process management. Its digital architecture facilitates rapid data processing, accurate control algorithms, and robust error detection mechanisms.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model Number | TC-KCCX03 |
| Functionality | Digital Controller Module |
| Output Type | Digital output signals |
| Power Supply | 24 VDC nominal |
| Power Consumption | 12 W typical |
| Operating Temperature | 0°C to 60°C (32°F to 140°F) |
| Storage Temperature | -40°C to 85°C (-40°F to 185°F) |
| Humidity | 5% to 95% non-condensing |
| Control Update Rate | 10 ms typical |
| Response Time | ≤ 5 ms |
| Redundancy Support | Yes, supports dual-redundant configurations |
| Mounting Type | Rack-mounted or DIN rail depending on system configuration |
| Dimensions | 110 x 90 x 60 mm |
| Weight | 0.2 kg |
| Certifications | CE, UL, and other industrial certifications depending on region |
Applications
The TC-KCCX03 is widely applied across multiple industrial sectors for digital process control:
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Power Generation: Used in turbine and generator control loops to regulate output and maintain system stability.
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Oil & Gas: Monitors and controls pumping stations, pipeline systems, and refining processes.
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Chemical & Petrochemical: Implements precise temperature, flow, and pressure control for chemical reactions.
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Pharmaceutical: Supports automated processes in production lines with critical process parameter monitoring.
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Water & Wastewater Treatment: Controls chemical dosing, filtration, and pumping systems with real-time monitoring.
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Industrial Manufacturing: Manages production line automation, robotics, and batch process controls.
Advantages
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High Accuracy Control: Digital control ensures precise and stable process management.
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Fast Response: Low-latency response ensures real-time process adjustments.
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Modular Integration: Easily integrates with Honeywell Experion PKS or other compatible control systems.
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Redundancy Support: Dual-redundant capabilities provide high reliability and continuous operation.
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Flexible Communication: Supports multiple bus systems and optional Ethernet connectivity.
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Robust Design: Engineered for harsh industrial environments with wide temperature and humidity tolerance.
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Energy Efficient: Low power consumption while maintaining high computational performance.
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Scalable System: Can be deployed in small to large-scale control networks depending on plant size.
FAQ
Q1: What is the maximum number of I/O points the TC-KCCX03 can support?
A1: The TC-KCCX03 supports up to 256 digital and analog I/O points per module, depending on system configuration and expansion modules.
Q2: Can this module be used in redundant control system configurations?
A2: Yes, the TC-KCCX03 is designed to support dual-redundant configurations for high availability.
Q3: What communication protocols are supported by the TC-KCCX03?
A3: It supports Honeywell proprietary bus communication, Modbus, and optional Ethernet for integration with control networks.
Q4: What is the typical control update rate for this module?
A4: The typical control update rate is 10 milliseconds, providing rapid feedback and response.
Q5: Is the module suitable for hazardous locations?
A5: It can be deployed in industrial environments, but specific hazardous location certifications must be verified for the installation site.
Q6: How does the module handle power interruptions?
A6: The module supports power backup through redundant power supply units, ensuring continuous operation during brief power fluctuations.
Q7: Can the TC-KCCX03 be configured remotely?
A7: Yes, configuration and firmware updates can be performed remotely through compatible Honeywell control software.
Q8: What is the module’s response time to digital input changes?
A8: The module typically responds within 5 milliseconds to digital input changes.
Q9: Does the TC-KCCX03 provide diagnostic features?
A9: Yes, it offers built-in diagnostics for I/O status, communication errors, and system faults.
Q10: Can multiple TC-KCCX03 modules operate together in a network?
A10: Yes, multiple modules can be integrated into a single control network, supporting both synchronous and asynchronous operations.
Related / Same-Series Models
| Model Number | Functionality | Notes |
|---|---|---|
| TC-KCCX01 | Digital Controller Module | Earlier generation of TC-KCC series |
| TC-KCCX02 | Digital Controller Module | Supports limited I/O points |
| TC-KCCX04 | Digital Controller Module | Enhanced communication and faster processing |
| TC-KCCX05 | Digital Controller Module | Optimized for high-speed batch process control |
| TC-KCCX06 | Digital Controller Module | Redundant configuration capable |
| TC-KCCX07 | Digital Controller Module | Advanced diagnostics and monitoring features |
Popular Honeywell Models
| Model Number | Functionality | Notes |
|---|---|---|
| HC900 | Hybrid Controller | Multi-loop controller with analog/digital support |
| UDC3200 | Temperature Controller | Standalone PID controller |
| TDC3000 | Process Controller | Legacy process automation system |
| Experion PKS C300 | Controller Module | Core module for Experion PKS architecture |
| C300X | Controller Module | Extended I/O support for large-scale systems |
| TDC1500 | Process Controller | Mid-range process control |
