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Product Overview
The Honeywell TK-PRS021 51404305-475 Experion LS C200 Controller Processor is a robust and scalable solution for automating critical control and monitoring systems across a range of industries. As part of the Honeywell Experion LS family, this controller processor ensures high availability, real-time control, and seamless integration with a wide array of devices and systems. Designed for complex, high-performance environments, the C200 Controller Processor is particularly suitable for industries such as manufacturing, energy, water treatment, and oil & gas.
Featuring a powerful dual-core processor, the TK-PRS021 51404305-475 is capable of handling large-scale operations with ease, offering fault-tolerant features to ensure that your systems operate without interruptions. Its modular and flexible architecture allows for easy system expansions, accommodating growing demands while maintaining optimal performance.
Technical Specifications
| Parameter | Description |
|---|---|
| Model Number | TK-PRS021 51404305-475 |
| Brand | Honeywell |
| Product Type | Controller Processor |
| Shipping Weight | 0.5 kg |
| Dimensions | 230 x 158 x 66 mm |
| Processor Type | Dual-core processor |
| Input Voltage | 24V DC ± 20% |
| Communication Ports | Ethernet, Serial, Fiber Optic |
| Temperature Range | Operating: -20°C to 60°C |
| Storage Temperature | -40°C to +85°C |
| Mounting | DIN Rail Mountable |
| Protection Rating | IP20 (Indoor use only) |
| Protocol Support | Modbus, OPC, DNP3, Honeywell proprietary protocols |
| Redundancy | Optional processor redundancy for fault tolerance |
| I/O Compatibility | Compatible with a variety of digital and analog I/O modules |
Applications
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Process Control Systems
The C200 Controller Processor is an integral part of process control systems in industries such as chemical, pharmaceutical, food and beverage, and power generation. Its real-time control capabilities help optimize processes, improve productivity, and maintain high levels of safety and compliance. -
Energy Management
In energy management systems, the TK-PRS021 processor is used to monitor and control energy generation and distribution. It ensures load balancing, power optimization, and fault detection, contributing to efficient energy management. -
Water & Wastewater Treatment
The C200 Processor is ideal for use in water and wastewater treatment plants, where it manages processes such as chemical dosing, filtration, and flow control, ensuring the plant operates within regulatory standards and delivers clean water. -
Oil & Gas Industry
The Experion LS C200 provides control over exploration and production systems in the oil and gas sector. It manages equipment like pumps, valves, and pressure monitoring systems, ensuring safe and efficient operations in critical environments. -
Building Automation
In building automation, the C200 Processor offers integration and control for HVAC systems, lighting, fire safety, and security. It helps maintain comfortable and safe living and working conditions while optimizing energy consumption. -
Manufacturing Automation
The C200 processor is widely used in manufacturing for automating assembly lines, monitoring machinery health, and controlling robotic systems. It ensures smooth production flow and improves overall equipment effectiveness (OEE).
Advantages
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Dual-Core Processing Power
The Experion LS C200 offers a powerful dual-core processor that ensures fast data processing and high system responsiveness, making it ideal for demanding applications. -
Modular and Scalable Architecture
The processor’s flexible and modular design enables easy system scaling as operational needs grow. Additional I/O modules and processors can be added seamlessly to expand system capacity. -
High Redundancy for Continuous Operation
The C200 Processor offers redundancy options, allowing a backup processor to take over automatically in case of a failure, minimizing system downtime and ensuring continuous operation. -
Comprehensive Communication Support
The TK-PRS021 supports various communication protocols, including Modbus, OPC, DNP3, and Honeywell proprietary protocols. This ensures compatibility with a broad range of devices and systems. -
Efficient Real-Time Monitoring
With real-time processing capabilities, the C200 Processor enables constant monitoring and control of critical processes, allowing operators to make fast, informed decisions to prevent system failures. -
Easy Installation and Integration
The processor is designed to be DIN rail mountable, simplifying installation and integration into control systems and reducing the amount of space required for setup.
FAQs
Q1: What industries use the Honeywell TK-PRS021 51404305-475?
A1: The C200 Processor is used across a wide range of industries, including chemical, energy, oil and gas, water treatment, manufacturing, and building automation.
Q2: How is the C200 processor mounted?
A2: The C200 Processor is DIN rail mountable, providing a space-efficient and secure installation method.
Q3: What is the operating voltage range for the TK-PRS021?
A3: The C200 Processor operates at 24V DC ± 20%.
Q4: What is the temperature range for the C200 Processor?
A4: The operating temperature range is -20°C to +60°C, and the storage temperature range is -40°C to +85°C.
Q5: Does the C200 Processor support redundancy?
A5: Yes, the C200 Processor offers optional redundancy, providing backup processing capabilities to ensure continuous system operation in the event of a failure.
Q6: Can the TK-PRS021 be used in hazardous environments?
A6: While the C200 Processor is designed for industrial environments, it is rated for indoor use with an IP20 protection rating.
Q7: What communication protocols does the C200 Processor support?
A7: The C200 Processor supports multiple communication protocols, including Modbus, OPC, DNP3, and Honeywell proprietary protocols.
Q8: How many I/O modules can be integrated with the C200?
A8: The C200 Processor can be integrated with a wide variety of digital and analog I/O modules, and the system can be expanded as needed.
Q9: What is the weight and size of the Honeywell TK-PRS021?
A9: The C200 Processor weighs 0.5 kg and has dimensions of 230 x 158 x 66 mm.
Q10: How does the C200 Processor ensure real-time control?
A10: The C200 Processor uses its dual-core processing power to process data in real-time, enabling immediate responses to process changes and ensuring optimal system performance.
Related Models (Same Series or Function)
| Model | Description | Key Feature | Shipping Weight | Dimensions |
|---|---|---|---|---|
| TK-PRS022 | Experion LS C300 Controller Processor | Increased processing capacity | 0.6 kg | 250 x 170 x 70 mm |
| TK-PRS023 | Experion LS C500 Controller Processor | Enhanced I/O capabilities | 0.7 kg | 280 x 180 x 75 mm |
| TK-PRS024 | Experion LS C100 Controller Processor | Compact version for small setups | 0.45 kg | 210 x 150 x 60 mm |
| TK-PRS025 | Experion LS C200 Processor with redundancy | Redundant configuration for critical processes | 0.8 kg | 230 x 158 x 70 mm |
| TK-PRS026 | Experion LS C400 Controller Processor with advanced communication support | Advanced networking capabilities | 0.75 kg | 240 x 160 x 72 mm |
| TK-PRS027 | Experion LS C600 Controller Processor with enhanced processing power | High-performance version | 0.9 kg | 250 x 175 x 80 mm |
Popular Honeywell Modules (Same Brand)
| Model | Description | Dimensions (mm) |
|---|---|---|
| TK-IDD321 | Digital input module, 16-channel, isolated | 120 x 80 x 45 |
| TK-IOLI01 | Input/output module, 8-channel, with diagnostics | 120 x 80 x 45 |
| TK-IXL061 | Ethernet I/O module, 16-channel, high-speed operation | 130 x 90 x 50 |
| TK-IDD322 | Digital input module, 16-channel, with redundancy support | 120 x 80 x 45 |
| TK-IOLI02 | Input/output module, 16-channel, extended temperature range | 130 x 90 x 50 |
| TK-IXL062 | Ethernet I/O module, 16-channel, with advanced diagnostics | 130 x 90 x 50 |
