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Product Introduction
The Ovation 5X00226G03 is a high-performance I/O Interface Controller developed by Emerson as part of its industry-leading Ovation Distributed Control System (DCS). This module acts as a supervisory interface, managing communication between the central controller and various I/O modules installed in the field. It is responsible for aggregating data, performing preliminary diagnostics, and ensuring reliable real-time signal exchange across the control system network.
The 5X00226G03 is engineered for modular flexibility and field reliability, providing seamless support for analog, digital, temperature, and pulse-based signals. Built-in diagnostics, system isolation, and hot-swappable design make it well-suited for high-availability environments such as power generation, petrochemical processing, and large-scale water treatment facilities.
Product Specifications
Parameter | Details |
---|---|
Product Name | I/O Interface Controller |
Model Number | 5X00226G03 |
Manufacturer | Emerson (Ovation) |
System Platform | Ovation Distributed Control System (DCS) |
Primary Function | Supervises signal exchange between controller and I/O modules |
Supported Signals | Analog Input/Output, Digital Input/Output, RTD, Thermocouple, Pulse Input |
Channel Capacity | Manages multiple I/O modules across up to 128 I/O points (rack-dependent) |
Communication Protocol | Ovation system backplane bus |
Diagnostics | Built-in channel monitoring, fault indication, communication verification |
Status Indicators | LED indicators for power, status, I/O activity, and faults |
Hot-Swappable | Yes |
Operating Temperature | 0°C to +60°C |
Storage Temperature | -40°C to +85°C |
Humidity Range | 5% to 95% RH (non-condensing) |
Mounting Type | Ovation I/O chassis mount |
Certifications | CE, RoHS, FCC Class A |
Dimensions (L × W × H) | 44 x 178 x 114 mm |
Weight | 0.7 kg |
Product Applications
The Ovation 5X00226G03 is ideal for high-reliability control environments requiring robust, centralized I/O management. Key applications include:
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Power Generation (Gas, Nuclear, Hydro, Renewable)
Manages field sensor/actuator signals in turbine control, generator feedback, and boiler automation. -
Oil & Gas (Upstream/Downstream)
Centralizes I/O data from field-mounted instrumentation in hazardous and mission-critical zones. -
Water & Wastewater Treatment
Controls valves, level transmitters, flow meters, and chemical dosing pumps across distributed stations. -
Petrochemical & Refining Plants
Supervises reactor, compressor, and tank farm signals in high-speed, closed-loop control systems. -
Steel & Cement Production
Coordinates field signal processing from temperature, vibration, and load cells in high-heat environments. -
Pharmaceutical and Food Industries
Supports real-time process monitoring and environmental compliance by managing diverse I/O devices.
Product Advantages
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Centralized I/O Management
Consolidates multiple I/O modules, reducing wiring complexity and improving maintainability. -
Modular and Scalable
Easily expands with system growth, making it suitable for both mid-sized and large-scale control systems. -
Built-In Diagnostics
Real-time channel health monitoring allows early fault detection and predictive maintenance. -
High Availability
Hot-swappable and fault-tolerant design ensures minimum downtime and continuous plant operation. -
Robust Electrical Isolation
Prevents noise and fault propagation through channel-to-channel and channel-to-ground isolation. -
Seamless Ovation Integration
Fully compatible with Emerson’s hardware and software ecosystem for fast commissioning and updates.
Frequently Asked Questions (FAQ)
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What is the role of the 5X00226G03 in the Ovation system?
It acts as the communication hub between Ovation controllers and multiple I/O modules across a rack or system segment. -
Does this module support analog and digital signals?
Yes, it supports a wide range of signal types including analog, digital, thermocouple, RTD, and pulse signals. -
Can the module be replaced while the system is running?
Yes, the module is hot-swappable and can be replaced without disrupting live operations. -
How many I/O channels can it manage?
Depending on the connected I/O modules, it can manage up to 128 signal points per rack. -
Is there any onboard diagnostic functionality?
Yes, it provides fault indication, signal health diagnostics, and LED status indicators. -
Is this module compatible with legacy Ovation systems?
Yes, the 5X00226G03 is backward-compatible with most existing Ovation infrastructure. -
What type of wiring is required?
It connects directly via the Ovation I/O backplane, minimizing external wiring needs. -
What mounting method is used?
The module fits into a standard Ovation I/O rack and requires no special tools for installation. -
Does it require a separate power supply?
No, it receives power through the Ovation backplane. -
Is this module suitable for harsh environments?
Yes, it is built for industrial use, including high humidity, temperature fluctuations, and electrical noise.
Related Models from the Same Series
Model | Description | Signal Type | Channels | Weight |
---|---|---|---|---|
5X00226G01 | I/O Interface Module | Analog/Digital/RTD | 16 | 330 g |
5X00226G02 | I/O Interface Module (Enhanced) | Analog/Digital/RTD | 16 | 330 g |
5X00109G01 | Analog Input Module | Voltage/Current | 8 | 300 g |
5X00119G01 | RTD Input Module | RTD (Pt100, Pt1000) | 8 | 320 g |
5X00111G01 | Thermocouple Input Module | Temperature (TC) | 8 | 305 g |
5X00108G01 | Analog Output Module | Voltage/Current Output | 16 | 310 g |
Popular Emerson / Ovation Models
Model | Description | Application Area | Weight |
---|---|---|---|
1C31116G01 | CPU Processor Module | Main controller | 450 g |
1C31113G01 | Power Supply Module | I/O rack power distribution | 460 g |
5X00357G01 | Ethernet I/O Interface | Network communication | 350 g |
1C31238H01 | 32-Channel Digital Output Module | High-density DO | 340 g |
5X00167G31 | Analog Multiplexer Interface | Signal multiplexing | 300 g |
1C31125G02 | 24V DC Power Supply Module | Auxiliary DC power | 420 g |