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Product Introduction
The OVATION 5X00411G01 is a high-reliability I/O module used in Emerson’s OVATION Distributed Control System (DCS). This module is engineered for real-time data acquisition and control within complex industrial environments such as power plants, chemical facilities, and water treatment systems. Its seamless integration into the Ovation DCS architecture ensures consistent system response and reliability for mission-critical applications.
Designed for robust operation, the 5X00411G01 provides analog and/or digital input/output handling depending on configuration, supporting a wide range of field devices. The module is hot-swappable, allowing maintenance without interrupting plant operations. It plays a key role in ensuring that plant instrumentation, sensors, and actuators function harmoniously with the control infrastructure.
Technical Specifications
| Parameter | Description |
|---|---|
| Model Number | 5X00411G01 |
| Product Family | Emerson Ovation Control System |
| Module Type | I/O Module (Specific function varies by config) |
| Input Type | Analog / Digital (depending on variant) |
| Channels | Up to 16 channels |
| Communication Protocol | Proprietary Ovation I/O Bus |
| Mounting Type | DIN Rail / Rack Mount |
| Operating Temperature | 0°C to +60°C |
| Storage Temperature | -40°C to +85°C |
| Humidity | 5%–95% RH, non-condensing |
| Voltage Range | 18–32 VDC |
| Power Consumption | < 5W |
| Dimensions | 150 x 90 x 40 mm |
| Weight | 0.45 kg |
| Certifications | CE, RoHS, UL |
Product Applications
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Power Generation: Used extensively in fossil, nuclear, and renewable power plants for monitoring and controlling generator status, turbine functions, and balance-of-plant operations.
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Water & Wastewater Management: Interfaces with pump stations, valve controllers, and flow meters for real-time water quality and distribution control.
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Chemical Processing: Monitors temperature, flow, and chemical mixture levels within automated production environments.
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Oil & Gas Facilities: Used in upstream and downstream operations for wellhead monitoring, refining processes, and pipeline management.
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Pulp & Paper Mills: Tracks moisture content, pressure, and temperature in the pulping and papermaking process.
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Metals & Mining: Provides real-time process feedback from crushers, conveyors, and furnaces.
Product Advantages
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Modular Design: Easy to integrate, replace, or upgrade without full system shutdown.
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High Reliability: Built for continuous operation in mission-critical environments with minimal failure rates.
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Hot Swappable: Enables live maintenance with zero interruption to control functions.
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System Compatibility: Native support with OVATION DCS architecture ensures seamless communication and synchronization.
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Advanced Diagnostics: Built-in monitoring allows for real-time health and status feedback.
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Scalability: Supports both small process loops and extensive distributed control networks.
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Environment-Resistant: Designed to operate reliably in extreme industrial conditions.
10 Commonly Asked Questions (FAQs)
Q1: What does the 5X00411G01 module do?
A1: It serves as an I/O interface in the Emerson Ovation system, enabling data exchange between field devices and the DCS.
Q2: Is this module analog or digital?
A2: The 5X00411G01 can support either analog or digital I/O depending on its configured variant.
Q3: Can this module be replaced while the system is running?
A3: Yes, it is hot-swappable, meaning it can be replaced without powering down the system.
Q4: How many channels does it support?
A4: Typically, it supports up to 16 channels, which can vary based on the specific version.
Q5: Does this module require a dedicated power supply?
A5: No, it draws power from the I/O backplane in most configurations, within an 18–32 VDC range.
Q6: What environments is it suited for?
A6: It is ideal for industrial environments such as power plants, water treatment facilities, and chemical plants.
Q7: Is it compatible with third-party systems?
A7: It is designed for tight integration with Emerson’s Ovation DCS and may not directly support third-party systems.
Q8: What kind of diagnostics does it offer?
A8: It includes onboard diagnostics for channel status, internal faults, and communication integrity.
Q9: What is its expected operational life?
A9: With proper environmental conditions and usage, it can last well over 5 years.
Q10: Is it RoHS compliant?
A10: Yes, the 5X00411G01 complies with RoHS standards, ensuring minimal environmental impact.
6 Related or Same-Series Models
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5X00410G01 – Analog Input Module
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5X00412G01 – Digital Input Module
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5X00413G01 – Digital Output Module
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5X00419G01 – General Purpose I/O Module
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5X00454G01 – Advanced Control I/O
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5X00717G01 – Communication Interface Module
6 Popular Models from Emerson (Same Brand)
| Model | Function | Dimensions (mm) | Weight (kg) | Voltage (VDC) |
|---|---|---|---|---|
| 5X00454G01 | Analog/Digital I/O | 30 x 180 x 130 | 0.50 | 24 |
| KJ3001X1-BB1 | Analog Input Module | 32 x 175 x 130 | 0.45 | 24 |
| KJ4001X1-BE1 | Digital Output Module | 30 x 180 x 130 | 0.48 | 24 |
| KJ3221X1-BA1 | RTD/Thermocouple Input | 32 x 176 x 135 | 0.46 | 24 |
| 1C31125G02 | Controller Module | 35 x 200 x 140 | 0.60 | 24 |
| VE4002S1T2B1 | Fieldbus I/O | 30 x 175 x 125 | 0.52 | 24 |
