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Product Overview
The Triconex 4118 Enhanced Communication Module is a core component within the Triconex line of safety and critical control systems, produced by Schneider Electric. Designed to provide robust and reliable communication between Tricon controllers and external devices, the 4118 module is integral in mission-critical environments where high availability and integrity are paramount.
This enhanced communication module facilitates high-speed serial communication using Modbus, supporting both master and slave configurations. With comprehensive diagnostic capabilities, fault tolerance, and deterministic data exchange, the Triconex 4118 module plays a vital role in industries like oil and gas, chemical processing, power generation, and other sectors requiring high-integrity safety systems.
Product Specifications
Parameter | Specification |
---|---|
Product Name | Triconex 4118 Enhanced Communication Module |
Manufacturer | Schneider Electric (Triconex) |
Product Type | Serial Communication Module |
Communication Protocols | Modbus RTU (Master/Slave), RS-232/RS-485 |
Baud Rate | Up to 115.2 kbps |
No. of Serial Ports | 2 (Configurable as RS-232 or RS-485) |
Power Consumption | 5.0 W (typical) |
Redundancy Support | Yes (Hot-standby capable) |
Isolation | Optical isolation between system and communication |
Diagnostic Features | Self-checking, system status LEDs, fault reporting |
System Compatibility | Tricon v10 and later |
Operating Temperature | 0°C to 60°C (32°F to 140°F) |
Storage Temperature | -40°C to 85°C (-40°F to 185°F) |
Humidity | 5% to 95% RH, non-condensing |
Vibration | 1 g, 10–150 Hz |
Dimensions (H x W x D) | 326 x 260 x 50 mm |
Weight | 1.8 kg |
Mounting | 19″ rack-based; Slot-in Tricon chassis |
Certification | TÜV, SIL 3 (IEC 61508), CE, CSA, FM Class 1 Div 2 |
Applications
The Triconex 4118 Enhanced Communication Module is widely used across various industries and applications, including:
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Oil & Gas (Upstream, Midstream, Downstream): Communication between safety controllers and SCADA/DCS.
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Power Generation: Integration of turbine control with safety interlock systems.
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Chemical & Petrochemical Plants: High-integrity process interlocks with secure field device communication.
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Pharmaceutical Manufacturing: GMP-compliant safety systems requiring robust traceability and diagnostics.
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Water & Wastewater Treatment: Safety interlocks and process monitoring.
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Pulp & Paper Industry: Coordination of process safety with legacy systems through Modbus links.
Advantages
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High Reliability: Built on Triconex’s triple-modular-redundant (TMR) architecture, ensuring zero single-point failures.
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Flexible Communication: Dual-port support with RS-232 and RS-485 configurations for versatile integration.
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Modbus Protocol Support: Seamless integration with DCS, SCADA, HMIs, and legacy systems using industry-standard protocols.
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Self-Diagnostics: Built-in monitoring and status reporting enhance maintainability and reduce downtime.
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Redundancy Capable: Can be configured in redundant pairs to ensure continuous operation during failure events.
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Robust Design: Industrial-grade construction with resistance to harsh environmental conditions.
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Hot-Swappable: Supports online replacement without system shutdown.
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TÜV Certified for SIL 3: Meets stringent functional safety standards.
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Seamless Integration: Fully compatible with Tricon v10 systems and higher.
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Field-Proven: Thousands of installations worldwide in mission-critical facilities.
Frequently Asked Questions (FAQ)
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What is the primary function of the Triconex 4118 module?
It enables serial communication between Tricon safety controllers and external devices using Modbus protocol. -
Which communication standards are supported?
RS-232 and RS-485 with Modbus RTU protocol are supported. -
Can I use the 4118 module in redundant configurations?
Yes, it supports hot-standby redundancy for critical applications. -
Is the 4118 module compatible with all Tricon controllers?
It is compatible with Tricon v10 systems and later. -
Does the module support hot-swapping?
Yes, the 4118 module can be replaced while the system is online. -
What certifications does the module have?
TÜV SIL 3 (IEC 61508), CE, CSA, FM approvals. -
Can the module be used in hazardous locations?
Yes, it is certified for use in Class 1, Division 2 environments. -
Does the module provide any built-in diagnostics?
Yes, it includes self-checking mechanisms and LED status indicators. -
How many communication ports are available?
It provides two serial communication ports. -
What are the environmental limits for the module?
Operating temperature is 0°C to 60°C, and humidity range is 5–95% non-condensing.
Related Models (Same Series/Compatible Use)
Model | Description | Communication | Use Case |
---|---|---|---|
Triconex 4119 | Dual Ethernet Communication Module | Ethernet/IP | DCS and HMI integration |
Triconex 3501 | Main Processor Module (MPM) | System Core | System control and execution |
Triconex 3700A | Analog Input Module | 16-Channel AI | Process measurement inputs |
Triconex 3701 | Analog Output Module | 8-Channel AO | Analog signal output to field devices |
Triconex 3805E | Digital Output Module | 32-Channel DO | Discrete control outputs |
Triconex 3625 | Digital Input Module | 32-Channel DI | Discrete signal acquisition |
Popular Triconex Models (Same Brand)
Model | Description | Type | Special Feature |
---|---|---|---|
Triconex 3008 | Main Processor (MPM) | CPU | TMR architecture, high-performance logic |
Triconex 4201 | Ethernet Communication Interface | Networking Module | High-speed data exchange |
Triconex 4351B | Redundant Main Processor Module | CPU | High availability & fault tolerance |
Triconex 3706 | Thermocouple Input Module | Analog Input | High-accuracy temperature monitoring |
Triconex 8312 | Enhanced TMR Controller | Safety Controller | SIL 3 compliant advanced safety processing |
Triconex 9753-110 | Configuration Workstation (TS1131 Software) | Engineering Software Tool | Logic development and simulation |