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Product Introduction
The Yokogawa AFV10D-S41101 Duplexed Field Control Unit is a robust, high-reliability control device designed to meet the rigorous demands of modern industrial automation systems. Featuring a duplexed architecture, this unit contains two independent control channels operating in parallel, providing continuous, fault-tolerant operation critical for process safety and reliability.
Designed as part of Yokogawa’s advanced control solutions, the AFV10D-S41101 offers seamless integration with the ProSafe-RS safety instrumented system and the CENTUM VP distributed control system, supporting complex and safety-critical process automation. The unit efficiently manages input/output from field devices, processes operational data, and communicates with higher-level control and monitoring systems via industry-standard protocols.
Its rugged construction ensures long-term stability and performance even in harsh industrial environments, making it an ideal choice for sectors where uptime and safety are paramount, such as oil & gas, petrochemical, power generation, and nuclear facilities.
Product Specifications
Parameter | Specification |
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Model Number | AFV10D-S41101 |
Control Architecture | Duplexed (Dual independent processors) |
Processor Type | Industrial-grade high-performance CPUs |
Communication Interfaces | Ethernet (TCP/IP), Modbus, Fieldbus, Serial ports |
Supported I/O Modules | Digital and analog inputs/outputs |
Power Supply | Dual redundant 24 V DC inputs |
Operating Temperature Range | 0°C to 55°C |
Storage Temperature Range | -20°C to 70°C |
Relative Humidity | 10% to 90%, non-condensing |
Dimensions (W × H × D) | 207 × 265.9 x 482.6 mm |
Weight | 8 kg |
Mounting | Panel or rack mountable |
Safety Certifications | IEC 61508 SIL3, CE, UL |
Redundancy | Full duplex control with automatic channel switchover |
Applications
The AFV10D-S41101 Duplexed Field Control Unit serves as a critical component in a wide range of industrial automation and safety systems, including:
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Safety Instrumented Systems (SIS): Ensures continuous operation of emergency shutdown and safety monitoring in oil & gas, chemical, and refining plants.
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Power Generation: Controls turbine operations, boiler management, and other vital processes requiring fault-tolerant control.
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Nuclear Power Facilities: Meets strict regulatory requirements with reliable fail-safe architecture.
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Petrochemical and Chemical Processing: Supports complex process control and safety interlocking.
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Water Treatment and Distribution: Controls and monitors treatment processes ensuring uninterrupted service.
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Offshore and Marine: Designed to withstand harsh environmental conditions typical of offshore platforms.
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Manufacturing: Provides high availability control for production lines requiring zero downtime.
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Critical Infrastructure: Applied in facilities where safety and continuous operation are essential, such as airports and transportation hubs.
Advantages
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True duplex architecture: Two completely independent control channels ensure no single point of failure.
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High reliability and availability: Automatic fault detection and seamless failover prevent process interruptions.
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Compliance with IEC 61508 SIL3: Certified for the highest safety integrity levels required in critical applications.
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Robust environmental tolerance: Operates reliably across a broad temperature and humidity range.
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Flexible communications: Supports multiple industrial communication protocols for easy integration.
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Compact design: Space-saving panel or rack mount allows efficient use of control room real estate.
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Redundant power supply inputs: Enhances system security by protecting against power interruptions.
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Advanced diagnostics: Built-in monitoring tools enable early fault detection and predictive maintenance.
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Seamless integration with Yokogawa systems: Compatible with ProSafe-RS and CENTUM VP for unified control and safety management.
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Proven performance record: Backed by Yokogawa’s decades of experience in automation technology.
Frequently Asked Questions (FAQ)
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What is the key benefit of the duplexed design in the AFV10D-S41101?
It ensures continuous operation by having two independent control processors that back each other up. -
Is the AFV10D-S41101 compatible with Yokogawa’s ProSafe-RS system?
Yes, it is specifically designed to work within the ProSafe-RS safety instrumented system. -
What safety standards does this unit comply with?
It meets IEC 61508 SIL3, CE, and UL certifications. -
Can this unit manage both analog and digital inputs/outputs?
Yes, it supports a broad range of both digital and analog I/O modules. -
What are the mounting options for this control unit?
It supports panel or rack mounting depending on installation needs. -
What is the temperature operating range of the AFV10D-S41101?
The unit reliably operates between 0°C and 55°C. -
Does the unit feature redundant power supplies?
Yes, it includes dual 24 V DC redundant power inputs. -
How does the system handle failure of one control channel?
Control automatically switches to the other channel without any loss of control. -
Can this unit be monitored or controlled remotely?
Yes, Ethernet communication interfaces support remote diagnostics and control. -
What routine maintenance is required?
Regular system health checks and software/firmware updates are recommended for optimal operation.
Recommended Related Models (Same Series / Related)
Model Number | Description | Redundancy Type | Notes |
---|---|---|---|
AFV10D-S41001 | Duplexed field control unit (earlier model) | Duplexed | Similar functionality with earlier release date |
AFV10D-S41201 | Enhanced duplexed control unit | Duplexed | Higher processing power and I/O capacity |
AFV10D-S41100 | Single channel version | Single | Cost-effective for non-critical applications |
AFV10D-S42001 | High availability duplex control unit | Duplexed | Added network redundancy features |
AFV10D-S4EX01 | Explosion-proof duplexed control unit | Duplexed | Certified for hazardous environments |
AFV20D-S4 | Advanced duplex control unit with extended I/O | Duplexed | Expanded I/O support and communication |
Popular Yokogawa Models (Different Series / Brand)
Model Number | Description | Application Focus |
---|---|---|
CENTUM VP | Integrated production control system | Large-scale process automation |
ProSafe-RS | Safety instrumented system | Safety-critical applications |
STARDOM FCN | Network-based control system | Modular and scalable control |
DCS100 | Compact distributed control system | Small to medium plants |
FCN-RTU | Remote terminal unit | Remote monitoring and control |
Exaquantum | Plant information management system | Data analysis and visualization |