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Product Introduction
The Yokogawa AIP504-10 is an advanced analog input module engineered for use within Yokogawa’s renowned CENTUM VP and Stardom control systems. Designed to provide high reliability and precision, the AIP504-10 module is typically installed in remote I/O units or field control stations to collect analog signals from field devices such as transmitters, thermocouples, or sensors.
As part of Yokogawa’s robust DCS (Distributed Control System) ecosystem, the AIP504-10 ensures stable, noise-resistant signal acquisition with advanced filtering capabilities, diagnostic functions, and high-speed conversion. Its rugged design allows for consistent performance in a wide range of industrial environments, including those subject to electrical noise, extreme temperatures, and vibration.
Product Advantages
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High Signal Accuracy: Delivers precise analog signal measurement with high-resolution A/D conversion and filtering mechanisms.
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Noise Immunity: Designed with superior noise filtering to ensure reliable data acquisition in electrically harsh environments.
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Multi-Channel Design: Supports up to 8 analog input channels, improving efficiency in dense signal applications.
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Hot Swappable: Enables module replacement without halting system operations, ensuring minimal downtime.
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Robust Diagnostics: Built-in self-diagnostics and signal validation functions allow for proactive maintenance and system monitoring.
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Versatile Input Support: Capable of handling a variety of input types including voltage, current, and resistance thermometry.
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Integration Ready: Seamlessly integrates into Yokogawa’s CENTUM VP, ProSafe-RS, and Stardom platforms.
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Compact Design: Designed to save space in control cabinets while maintaining rugged industrial-grade protection.
Technical Specifications
| Parameter | Specification |
|---|---|
| Module Name | Yokogawa AIP504-10 |
| Input Channels | 8 channels (Isolated Analog Inputs) |
| Input Signal Types | 1-5 V DC, 4-20 mA DC, Thermocouples, RTD |
| Input Resolution | 16-bit |
| Accuracy | ±0.1% of full scale (typical) |
| Input Impedance | >10 MΩ for voltage inputs |
| Scan Interval | 100 ms (standard) |
| Isolation Voltage | 1500 V AC (channel to channel and channel to ground) |
| Diagnostic Functions | Open circuit detection, Input error detection, Self-diagnostics |
| Operating Temperature | 0°C to +50°C |
| Storage Temperature | -20°C to +70°C |
| Humidity | 5% to 95% RH (non-condensing) |
| Power Consumption | 3.5 W |
| Mounting Method | Rack-mounted (mounted on baseplate) |
| Dimensions | 100 x 100 x 43 mm |
| Weight | 0.5 kg |
| Certifications | CE, CSA, UL, RoHS |
Product Applications
The Yokogawa AIP504-10 is widely utilized in the following application domains:
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Oil and Gas: For pressure, flow, and temperature monitoring from remote wells and pipelines.
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Power Generation: To acquire analog data from generators, transformers, and turbines.
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Chemical Processing: Captures real-time temperature and process variable data to support batch and continuous operations.
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Pharmaceutical Manufacturing: Ensures precision measurement for strict regulatory compliance and batch traceability.
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Water and Wastewater Treatment: Monitors pH, turbidity, and flow in SCADA and DCS platforms.
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Pulp and Paper: Provides reliable analog signal acquisition in harsh industrial settings.
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Food and Beverage: Interfaces with temperature, pressure, and weight sensors for production automation.
Frequently Asked Questions (FAQ)
1. What is the primary function of the AIP504-10 module?
The AIP504-10 is an analog input module designed to collect analog signals such as 4-20 mA or 1-5 V from field instruments and transmit them digitally to the DCS or controller.
2. How many channels does the module support?
It supports 8 independent isolated analog input channels, allowing for simultaneous signal acquisition.
3. Can the AIP504-10 detect signal faults or wiring errors?
Yes. The module features built-in diagnostic functions that can detect open loops, input errors, and internal hardware faults.
4. Is this module compatible with non-Yokogawa control systems?
While designed for Yokogawa platforms like CENTUM VP and Stardom, integration into third-party systems is possible using specific gateways or interface modules.
5. What kinds of sensors can be connected to the AIP504-10?
It supports standard industrial sensors including RTDs, thermocouples, pressure transmitters, and flow sensors that output analog signals.
6. Can I hot-swap the AIP504-10 during plant operation?
Yes, the module is designed to be hot-swappable, allowing for maintenance or replacement without stopping system operation.
7. Is the AIP504-10 certified for use in hazardous environments?
The module meets CE and other industrial standards, but for hazardous area use, installation must be in conjunction with certified protective enclosures.
8. How do I know if the module is malfunctioning?
The module uses LED indicators and communicates diagnostic alerts to the control system, helping maintenance teams detect and isolate faults quickly.
9. Does the module require calibration?
Factory-calibrated and stable over time, the AIP504-10 does not typically require field calibration under normal operating conditions.
10. What is the recommended installation method?
It should be mounted securely on a dedicated baseplate within a control panel, with proper grounding and shielding practices followed.
Related or Compatible Models
| Model | Description | Channels | Signal Type | Application |
|---|---|---|---|---|
| AIP502-10 | Analog Input Module (2-channel version) | 2 | Analog | Compact installations |
| AIP512-10 | High-density Analog Input Module | 16 | Analog (Voltage/Current) | High channel count requirements |
| AAI141-S00 | Analog Input Module with HART support | 16 | Analog + HART | Smart transmitter integration |
| AAI543-H50 | High-speed Analog Input Module | 8 | High-speed Analog | Fast process monitoring |
| AIP851 | High-performance AI module for ProSafe-RS | 8 | Safety-rated Analog | Safety systems |
| NFCP100-S50 | I/O Controller integrating AIP modules | — | Multi-slot | Modular I/O architecture |
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