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Product Introduction
The Yokogawa CP461-11 Processor Module is a high-performance, industrial-grade CPU unit developed for the CENTUM VP distributed control system (DCS) by Yokogawa. Engineered for mission-critical plant operations, the CP461-11 functions as the central processing component of the Field Control Station (FCS), executing complex control logic, managing communication protocols, and ensuring stable operation of industrial processes.
This module builds upon the CP461-10 model with upgraded memory and extended capability, offering even greater reliability, real-time performance, and fault tolerance. Designed for continuous plant operations across process-intensive industries, it supports large-scale control tasks with redundancy, fast response, and secure data exchange through Vnet/IP architecture.
Product Specifications
| Parameter | Specification |
|---|---|
| Model Number | CP461-11 |
| Manufacturer | Yokogawa Electric Corporation |
| System Compatibility | CENTUM VP |
| Processor Type | High-speed industrial 32-bit processor |
| Main Function | Central processing in Field Control Station (FCS) |
| Memory (RAM) | 256 MB DRAM |
| Flash ROM | 64 MB |
| I/O Point Support | Up to 50,000 points with remote I/O |
| Communication Protocols | Vnet/IP, Ethernet, FCS Bus |
| Redundancy Support | Yes (dual redundancy available) |
| Power Supply | 24 VDC (via backplane connection) |
| Operating Temperature | 0°C to +55°C |
| Storage Temperature | -20°C to +70°C |
| Humidity Range | 5%–95% RH (non-condensing) |
| Mounting | Installed on FCS base unit in system rack |
| Dimensions (L×W×H) | 32.8 x 149 x 199.5 mm |
| Weight | 0.7 kg |
| Certifications | CE, RoHS, ISA, G3 Environment Compliant, KC |
Product Applications
The CP461-11 is widely deployed in process automation and industrial plant operations, where real-time data processing, system integrity, and continuous uptime are essential. Key applications include:
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Oil & Gas Refineries: Supervises and controls multiple plant units, ensuring process safety and throughput.
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Chemical Processing Plants: Executes complex batch and continuous process control.
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Power Generation Facilities: Controls boilers, turbines, and auxiliary systems for base load and peak load operations.
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Pharmaceutical Plants: Supports compliance with 21 CFR Part 11 for validated production environments.
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Water & Wastewater Treatment: Automates chemical dosing, filtration, and flow control in large-scale networks.
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Pulp & Paper Mills: Coordinates multi-stage operations such as bleaching, pulping, and drying with high-speed control loops.
Product Advantages
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Enhanced Processing Performance: The CP461-11 offers higher RAM and flash storage than its predecessor, ideal for data-intensive logic and system expansions.
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Redundancy-Ready: Enables hot standby configuration with another CPU module, ensuring seamless failover.
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Flexible I/O Integration: Scales to tens of thousands of I/O points, with smooth integration of remote units.
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Secure and Fast Networking: Utilizes Vnet/IP, Yokogawa’s highly secure and deterministic industrial Ethernet protocol.
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Compact and Modular Design: Slim and space-efficient, allowing for clean cabinet layouts and easy maintenance.
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Robust Environmental Tolerance: G3 compliance ensures protection from corrosive gases in harsh industrial settings.
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Long-Term Support: Yokogawa’s extended lifecycle and backward compatibility reduce total cost of ownership (TCO).
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Reduced Downtime: Self-diagnostic features and system monitoring tools support predictive maintenance strategies.
Frequently Asked Questions (FAQ)
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What is the main difference between CP461-10 and CP461-11?
CP461-11 offers upgraded RAM (256 MB vs. 128 MB) and larger flash storage, making it suitable for systems requiring more processing power and storage. -
Does CP461-11 support dual CPU redundancy?
Yes, it can be installed in redundant configurations to ensure high availability and failover protection. -
What is the maximum number of I/O points this module can manage?
It can control up to 50,000 I/O points, especially when used with distributed and remote I/O units. -
Which communication protocols are supported?
The module supports Vnet/IP, Ethernet, and FCS Bus, allowing seamless system communication and device integration. -
Is the CP461-11 hot-swappable?
While the module itself is not hot-swappable, in redundant setups, the standby module can be replaced without disrupting operation. -
What engineering tools are used for programming?
Yokogawa’s CENTUM VP Engineering Station (SENG) is typically used for configuration, control logic, and diagnostics. -
Can it be used in hazardous or corrosive environments?
Yes, the G3 environmental standard ensures operation in industrial environments with corrosive gases, assuming proper enclosure. -
Does it require a dedicated power supply?
No separate supply is required — it draws 24V DC from the system backplane of the FCS rack. -
What maintenance is typically required?
Routine diagnostics, firmware updates, and visual inspections are sufficient; Yokogawa also provides predictive maintenance support. -
How long is the service life of the CP461-11 module?
With proper care and environmental protection, it can reliably operate for 10–15 years or more.
Recommended Related Models (Same Series or Functionality)
| Model Number | Description | Dimensions (mm) | Weight (kg) |
|---|---|---|---|
| CP461-10 | Standard processor module in same series | 175 × 105 × 25 | 0.48 |
| CP451-51 | Older generation CPU module for CS3000 systems | 170 × 100 × 25 | 0.45 |
| SCP451-51 | Single CPU processor unit with similar functions | 170 × 100 × 25 | 0.45 |
| ALR111-S00 | Communication module for Vnet/IP network | 160 × 100 × 25 | 0.40 |
| FCS200 | Compact field control station with CPU | 180 × 105 × 30 | 0.48 |
| CP345 | Lightweight CPU for small-scale systems | 150 × 95 × 20 | 0.42 |
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